Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Single Phase
IGBT Inverter Output
100 Amperes/1200 Volts
PM100DSA120
Outline Drawing and Circuit Diagram
647
Description:
Powerex IntellimodTM Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
Complete Output Power
Circuit
Gate Drive Circuit
Protection Logic
Short Circuit
Over Current
Over Temperature
Under Voltage
Applications:
Inverters
UPS
Motion/Servo Control
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM100DSA120 is a 1200V,
100 Ampere IntellimodTM Intelligent
Power Module.
Type
Current Rating
V
CES
Amperes
Volts (x 10)
PM
100
120
Dimensions
Inches
Millimeters
A
4.33
110.0
B
3.66
0.010
93.0
0.25
C
1.77
45.0
D
1.34
34.0
E
1.14 +0.04/-0.02 29.0 +1/-0.5
F
1.02
26.0
G
0.98
25.0
H
0.702
17.84
J
0.55
14.0
K
0.51
13.0
Dimensions
Inches
Millimeters
L
0.47
12.0
M
0.33
8.5
N
0.28
7.0
P
0.230
5.84
Q
0.22 Dia.
Dia. 5.5
R
M5 Metric
M5
S
0.100
2.54
T
0.08 Dia.
Dia. 2.0
U
0.08
2.0
N
J
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
F
E
K
H
0.64 MM SQ. PIN
(10 TYP.)
SNR
VNC
FNO
VN1
CN1
VP1
SPR
CP1
VPC
FPO
N SIDE
P SIDE
E2
SINK
SENS
OUT2
OUT1
GND
TEMP
C2E1
IN
VCC
VNC
SR
FO
CN1
SNR
FNO
VN1
SINK
SENS
OUT2
OUT1
GND
TEMP
VCC
FO
SR
IN
VP1
FPO
SPR
CP1
VPC
C1
L
U
M
G
G
G
B
A
D
C
P
S
S
S
S
1
P
N
C2E1
E2
C1
2
1
3 4 5
2 3 4 5
T - DIA.
(4 TYP.)
Q - DIA.
(2 TYP.)
R - M5 THD.
(3 TYP.)
PM100DSA120
IntellimodTM Module
Single Phase IGBT Inverter Output
100 Amperes/1200 Volts
648
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PM100DSA120
Units
Power Device Junction Temperature
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature
T
C
-20 to 100
C
Mounting Torque, M5 Mounting Screws
--
17
in-lb
Mounting Torque, M5 Main Terminal Screws
--
17
in-lb
Module Weight (Typical)
--
340
Grams
Supply Voltage Protected by OC and SC (V
D
= 13.5 - 16.5V, Inverter Part)
V
CC(prot.)
800
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
V
RMS
2500
Volts
Control Sector
Supply Voltage Applied between (V
P1
-V
PC
, V
N1
-V
NC
)
V
D
20
Volts
Input Voltage Applied between (C
P1
-V
PC
, C
N1
-V
NC
)
V
CIN
10
Volts
Fault Output Supply Voltage (Applied between F
po
-V
pc
and F
no
-V
nc
)
V
FO
20
Volts
Fault Output Current
I
FO
20
mA
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 5V)
V
CES
1200
Volts
Collector Current,
I
C
100
Amperes
Peak Collector Current,
I
CP
200
Amperes
Supply Voltage (Applied between C1 - E2)
V
CC
900
Volts
Supply Voltage, Surge (Applied between C1 - E2)
V
CC(surge)
1000
Volts
Collector Dissipation
P
C
595
Watts
649
PM100DSA120
IntellimodTM Module
Single Phase IGBT Inverter Output
100 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Over Current Trip Level Inverter Part
OC
-20
C
T
125
C
145
230
--
Amperes
Short Circuit Trip Level Inverter Part
SC
-20
C
T
125
C
200
340
--
Amperes
Over Current Delay Time
t
off(OC)
V
D
= 15V
--
5
--
S
Over Temperature Protection
OT
Trip Level
100
110
120
C
OT
R
Reset Level
85
95
105
C
Supply Circuit Under Voltage Protection
UV
Trip Level
11.5
12.0
12.5
Volts
UV
R
Reset Level
--
12.5
--
Volts
Supply Voltage
V
D
Applied between V
P1
-V
PC
, V
N1
-V
NC
13.5
15
16.5
Volts
Circuit Current
I
D
V
D
= 15V, V
CIN
= 5V, V
N1
-V
NC
--
19
26
mA
V
D
= 15V, V
CIN
= 5V, V
XP1
-V
XPC
--
19
26
mA
Input ON Threshold Voltage
V
CIN(on)
Applied between
1.2
1.5
1.8
Volts
Input OFF Threshold Voltage
V
CIN(off)
C
P1
-V
PC
, C
N1
-V
NC
1.7
2.0
2.3
Volts
PWM Input Frequency
f
PWM
3- Sinusoidal
--
15
20
kHz
Fault Output Current
I
FO(H)
V
D
= 15V, V
FO
= 15V
--
--
0.01
mA
I
FO(L)
V
D
= 15V, V
FO
= 15V
--
10
15
mA
Minimum Fault Output Pulse Width
t
FO
V
D
= 15V
1.0
1.8
--
mS
SXR Terminal Output Voltage
V
SXR
T
j
125
C, Rin = 6.8 k (S
PR
, S
NR
)
4.5
5.1
5.6
Volts
PM100DSA120
IntellimodTM Module
Single Phase IGBT Inverter Output
100 Amperes/1200 Volts
650
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CEX
V
CE
= V
CEX
, T
j
= 25
C
--
--
1
mA
V
CE
= V
CEX
, T
j
= 125
C
--
--
10
mA
Diode Forward Voltage
V
FM
-I
C
= 100A, V
D
= 15V, V
CIN
= 5V
--
2.5
3.5
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 100A
--
2.3
3.2
Volts
V
D
= 15V, V
CIN
= 0V, I
C
= 100A,
--
2.1
2.9
Volts
T
j
= 125
C
Inductive Load Switching Times
t
on
0.5
1.4
2.5
S
t
rr
V
D
= 15V, V
CIN
= 0 ~ 5V
--
0.2
0.4
S
t
C(on)
V
CC
= 600V, I
C
= 100A
--
0.4
1.0
S
t
off
T
j
= 125
C
--
2.5
3.5
S
t
C(off)
--
0.6
1.1
S
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case Thermal Resistance
R
th(j-c)Q
Each IGBT
--
--
0.21
C/Watt
R
th(j-c)D
Each FWDi
--
--
0.35
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module,
--
--
0.060
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Value
Units
Supply Voltage
V
CC
Applied across C1-E2 Terminals
0 ~ 800
Volts
V
D
Applied between V
P1
-V
PC
, V
N1
-V
NC
15
1.5
Volts
Input ON Voltage
V
CIN(on)
Applied between
0 ~ 0.8
Volts
Input OFF Voltage
V
CIN(off)
C
P1
-V
PC
, C
N1
-V
NC
4.0 ~ V
SXR
Volts
PWM Input Frequency
f
PWM
Using Application Circuit
5 ~ 20
kHz
Minimum Dead Time
t
DEAD
Input Signal
3.5
S
651
PM100DSA120
IntellimodTM Module
Single Phase IGBT Inverter Output
100 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1
2
3
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0
120
40
80
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
0
1
2
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
12
14
16
18
20
T
j
= 25
o
C
T
j
= 125
o
C
3
0
V
D
= 15V
V
CIN
= 0V
0
1
2
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
3
40
80
120
T
j
= 25
o
C
V
CIN
= 0V
V
D
= 17V
13
15
20
60
100
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
Tj
= 125
o
C
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(on)
10
0
10
1
t
c(off)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
10
2
10
3
10
-2
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (
S)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
1
10
2
t
rr
I
rr
0
0
1.0
2.5
10
0
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, -I
F
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
1
10
2
0.5
1.5
2.0
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
0
90
100
110
120
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
12
14
16
18
20
T
j
= 25
o
C
80
0
80
90
120
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0
50
100
150
-50
V
D
= 15V
110
100
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