Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase + Brake
IGBT Inverter Output
150 Amperes/600 Volts
PM150RSA060
571
Description:
Powerex IntellimodTM Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
Complete Output Power
Circuit
Gate Drive Circuit
Protection Logic
Short Circuit
Over Current
Over Temperature
Under Voltage
Applications:
Inverters
UPS
Motion/Servo Control
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM150RSA060 is a 600V,
150 Ampere IntellimodTM Intelligent
Power Module.
Type
Current Rating
V
CES
Amperes
Volts (x 10)
PM
150
60
Dimensions
Inches
Millimeters
A
4.33
0.04
110.0
1.0
B
3.74
0.02
95.0
0.5
C
3.50
0.04
89.0
1.0
D
3.27
83.0
E
2.91
0.02
74.0
0.5
F
2.44
62.0
G
1.28
32.6
H
1.24
31.6
J
1.02
26.0
K
0.94
24.0
L
0.87 +0.06/-0.0 22.0 +1.5/-0.0
M
0.79
20.0
N
0.76
19.4
P
0.75
19.0
Q
0.708
17.98
R
0.670
17.02
Dimensions
Inches
Millimeters
S
0.67
17.0
T
0.52
13.2
U
0.39
10.0
V
0.276
7.0
W
0.30
7.5
X
0.24
6.0
Y
0.24 Rad.
Rad. 6.0
Z
0.22 Dia.
Dia. 5.5
AA
Metric M5
M5
AB
0.127
3.22
AC
0.10
2.6
AD
0.08
2.0
AE
0.07
1.8
AF
0.06
1.6
AG
0.02
0.5
Outline Drawing and Circuit Diagram
T
AC
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
V
V
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
F
O
V
VPC
17.
18.
19.
WF
O
O
VF
O
UF
B
S
M
M
AD
AG
AG
K
J
J
E
U
U
U
AB
Q
AB
R
F
A
U
D
X
P
X
W
W
C
7 8
9
10
11
13 15
12 3 4
5 6
N
V
W
U
BP
AA - THD (6 TYP.)
Z - DIA. (4 TYP.)
AD (15 TYP.)
12
14 16 18
17 19
Y (4 TYP.)
N
AE
G H
L
AF
V
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
B
R
V
V
CC
S
I
GND
GND
OUT
UPI
V
U
FO
UP
UPC
F
O
IN
V
CC
S
I
GND
GND
OUT
F
O
IN
V
CC
S
I
GND
GND
OUT
F
O
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
V
CC
S
I
GND
GND
OUT
F
O
IN
V
CC
S
I
GND
GND
OUT
F
O
IN
U
N
V
CC
S
I
GND
GND
OUT
F
O
IN
V
V
W
N
V
NI
N
NC
TEMP
F
O
P
U
V
W
N
V
CC
S
I
GND
GND
OUT
F
O
IN
B
B
R
PM150RSA060
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
150 Amperes/600 Volts
572
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PM150RSA060
Units
Power Device Junction Temperature
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature
T
C
-20 to 100
C
Mounting Torque, M5 Mounting Screws
--
17
in-lb
Mounting Torque, M5 Main Terminal Screw
--
17
in-lb
Module Weight (Typical)
--
550
Grams
Supply Voltage Protected by OC and SC (V
D
= 13.5 - 16.5V, Inverter Part, T
j
= 125
C)
V
CC(prot.)
400
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinsoidal
V
RMS
2500
Volts
Control Sector
Supply Voltage Applied between (V
UP1
-V
UPC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
)
V
D
20
Volts
Input Voltage Applied between (U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
)
V
CIN
20
Volts
Fault Output Supply Voltage (U
FO
-V
UPC
, V
FO
-V
VPC
, W
FO
-V
WPC
, FO-V
NC
)
V
FO
20
Volts
Fault Output Current
I
FO
20
mA
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
V
CES
600
Volts
Collector Current,
I
C
150
Amperes
Peak Collector Current,
I
CP
300
Amperes
Supply Voltage (Applied between P - N)
V
CC
450
Volts
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
500
Volts
Collector Dissipation
P
C
500
Watts
Brake Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
V
CES
600
Volts
Collector Current,
I
C
50
Amperes
Peak Collector Current,
I
CP
100
Amperes
Supply Voltage (Applied between P - N)
V
CC
450
Volts
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
500
Volts
Collector Dissipation
P
C
312
Watts
Diode Forward Current
I
F
50
Amperes
Diode DC Reverse Voltage
V
R(DC)
600
Volts
573
PM150RSA060
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
150 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Over Current Trip Level Inverter Part
OC
-20
C
T
125
C
210
300
--
Amperes
Over Current Trip Level Brake Part
65
88
--
Amperes
Short Circuit Trip Level Inverter Part
SC
-20
C
T
125
C
--
420
--
Amperes
Short Circuit Trip Level Brake Part
--
132
--
Amperes
Over Current Delay Time
t
off(OC)
V
D
= 15V
--
10
--
S
Over Temperature Protection
OT
Trip Level
111
118
125
C
OT
R
Reset Level
--
100
--
C
Supply Circuit Under Voltage Protection
UV
Trip Level
11.5
12.0
12.5
Volts
UV
R
Reset Level
--
12.5
--
Volts
Supply Voltage
V
D
Applied between V
UP1
-V
UPC
,
13.5
15
16.5
Volts
V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
Circuit Current
I
D
V
D
= 15V, V
CIN
= 15V, V
N1
-V
NC
--
52
72
mA
V
D
= 15V, V
CIN
= 15V, V
XP1
-V
XPC
--
13
18
mA
Input ON Threshold Voltage
V
CIN(on)
Applied between
1.2
1.5
1.8
Volts
Input OFF Threshold Voltage
V
CIN(off)
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
1.7
2.0
2.3
Volts
PWM Input Frequency
f
PWM
3- Sinusoidal
--
15
20
kHz
Fault Output Current
I
FO(H)
V
D
= 15V, V
FO
= 15V
--
--
0.01
mA
I
FO(L)
V
D
= 15V, V
FO
= 15V
--
10
15
mA
Minimum Fault Output Pulse Width
t
FO
V
D
= 15V
1.0
1.8
--
mS
Brake Sector
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 150A,
--
2.7
3.5
Volts
T
j
= 25
C
V
D
= 15V, V
CIN
= 0V, I
C
= 150A,
--
2.5
3.4
Volts
T
j
= 125
C
Diode Forward Voltage
V
FM
-I
C
= 50A, V
D
= 15V, V
CIN
= 15V
--
1.7
2.5
Volts
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
PM150RSA060
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
150 Amperes/600 Volts
574
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
Diode Forward Voltage
V
FM
-I
C
= 150A, V
D
= 15V, V
CIN
= 15V
--
2.2
3.3
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 150A, T
j
= 25
C
--
1.8
2.7
Volts
V
D
= 15V, V
CIN
= 0V, I
C
= 150A,
--
1.75
2.63
Volts
T
j
= 125
C
Inductive Load Switching Times
t
on
0.4
0.8
2.0
S
t
rr
V
D
= 15V, V
CIN
= 0 ~ 15V
--
0.15
0.3
S
t
C(on)
V
CC
= 300V, I
C
= 150A
--
0.4
1.0
S
t
off
T
j
= 125
C
--
2.0
2.9
S
t
C(off)
--
0.6
1.2
S
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case Thermal Resistance
R
th(j-c)Q
Each Inverter IGBT
--
--
0.25
C/Watt
R
th(j-c)D
Each Inverter FWDi
--
--
0.47
C/Watt
R
th(c-f)Q
Each Brake IGBT
--
--
0.4
C/Watt
R
th(c-f)D
Each Brake FWDi
--
--
1.0
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module,
--
--
0.027
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Value
Units
Supply Voltage
V
CC
Applied across P-N Terminals
0 ~ 400
Volts
V
D
Applied between V
UP1
-V
UPC
,
15
1.5
Volts
V
N1
-V
NC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
Input ON Voltage
V
CIN(on)
Applied between
0 ~ 0.8
Volts
Input OFF Voltage
V
CIN(off)
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
4.0 ~ V
D
Volts
PWM Input Frequency
f
PWM
Using Application Circuit
5 ~ 20
kHz
Minimum Dead Time
t
DEAD
Input Signal
2.5
S
575
PM150RSA060
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
150 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1.0
2.0
3.0
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0
50
200
100
150
2.5
1.5
0.5
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
0
1.0
2.0
3.0
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
0
12
14
16
18
20
2.5
1.5
0.5
I
C
= 150A
V
CIN
= 0V
T
T
j
= 25
o
C
T
j
= 125
o
C
0
1.0
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
2.0
50
100
150
0.5
1.5
V
D
= 17V
13
15
T
j
= 25
o
C
V
CIN
= 0V
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
Tj
= 125
o
C
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (
s)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(on)
10
0
10
1
t
c(off)
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
10
2
10
3
10
-2
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (
S)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
10
0
10
1
10
2
V
CC
= 300V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
I
rr
t
rr
120
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0
12
14
16
18
20
60
0
0
0
80
100
T
j
= 25
o
C
40
60
80
100
120
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
-50
0
50
100
150
V
D
= 15V
40
60
80
100
120
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
-50
0
50
100
150
V
D
= 15V
Inverter Part
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