Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase + Brake
IGBT Inverter Output
25 Amperes/1200 Volts
PM25RSB120
593
Description:
Powerex IntellimodTM Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20 KHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
Complete Output Power
Circuit
Gate Drive Circuit
Protection Logic
Short Circuit
Over Current
Over Temperature
Under Voltage
Applications:
Inverters
UPS
Motion/Servo Control
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM25RSB120 is a 1200V,
25 Ampere IntellimodTM Intelligent
Power Module.
Type
Current Rating
V
CES
Amperes
Volts (x 10)
PM
25
120
Dimensions
Inches
Millimeters
A
3.96
0.04
100.5
1.0
B
3.48
0.02
88.5
0.5
C
2.76
0.04
70.0
1.0
D
2.30
0.02
58.5
0.5
E
1.191
0.02
30.25
0.5
F
0.83
21.0
G
0.75
19.0
H
0.73
18.5
J
0.71
18.0
K
0.69
17.5
L
0.67
17.0
M
0.581
14.76
N
0.541
13.75
P
0.541
13.74
Dimensions
Inches
Millimeters
Q
0.41
10.5
R
0.39
10.0
S
0.394
0.010 10.00
0.25
T
0.39 Dia.
Dia. 10.0
U
0.364
9.25
V
0.24
6.0
W
0.18 Dia.
Dia. 4.5
X
0.16
4.0
Y
0.12
3.0
Z
0.88
0.02
2.25
0.5
AA
0.086
0.02
2.18
0.5
AB
0.079
0.010
2.00
0.25
AC
0.06
1.5
AD
0.01
0.25
Outline Drawing and Circuit Diagram
F
X
Y
V
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
V
V
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
F
O
V
VPC
B
AC
V
L
Q
R
0.5 MM SQ. PIN (19 TYP.)
.250 TAB (6 TYP.)
17.
18.
19.
R
WF
O
VF
O
UF
O
D
U
G
M
H
A
B
S
S
S
P
AD
C
AA
N
J
K
AD
E
Z
H
10
12 4
P
N
B
U
V
W
AB (15 TYP.)
T - DIA.
(4 TYP.)
W - DIA.
(4 TYP.)
3
5 6 7 8
9 11
13 15 17 19
12
14 16 18
V
V
CC
S
I
GND
GND
OUT
UPI
V
U
FO
UP
UPC
F
O
IN
V
CC
S
I
GND
GND
OUT
F
O
IN
V
CC
S
I
GND
GND
OUT
F
O
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
V
CC
S
I
GND
GND
OUT
F
O
IN
V
CC
S
I
GND
GND
OUT
F
O
IN
U
N
V
CC
S
I
GND
GND
OUT
F
O
IN
V
V
W
N
V
NI
N
NC
TEMP
F
O
P
U
V
W
N
V
CC
S
I
GND
GND
OUT
F
O
IN
B
B
R
PM25RSB120
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
594
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PM25RSB120
Units
Power Device Junction Temperature
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature
T
C
-20 to 100
C
Mounting Torque, M4 Mounting Screws
--
13
in-lb
Module Weight (Typical)
--
330
Grams
Supply Voltage Protected by OC and SC (V
D
= 13.5 - 16.5V, Inverter Part, T
j
= 125
C)
V
CC(prot.)
800
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
V
RMS
2500
Volts
Control Sector
Supply Voltage Applied between (V
UP1
-V
UPC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
)
V
D
20
Volts
Input Voltage Applied between (U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
)
V
CIN
20
Volts
Fault Output Supply Voltage
V
FO
20
Volts
Fault Output Current
I
FO
20
mA
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
V
CES
1200
Volts
Collector Current,
I
C
25
Amperes
Peak Collector Current,
I
CP
50
Amperes
Supply Voltage (Applied between P - N)
V
CC
900
Volts
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
1000
Volts
Collector Dissipation
P
C
132
Watts
Brake Sector
Collector-Emitter Voltage
V
CES
1200
Volts
Collector Current,
I
C
10
Amperes
Peak Collector Current,
I
CP
20
Amperes
Supply Voltage (Applied between P - N)
V
CC
900
Volts
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
1000
Volts
Collector Dissipation
P
C
62
Watts
Diode Forward Current
I
F
10
Amperes
Diode DC Reverse Voltage
V
R(DC)
1200
Volts
595
PM25RSB120
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Over Current Trip Level Inverter Part
OC
-20
C
T
125
C
32
62
--
Amperes
Over Current Trip Level Brake Part
15
30
--
Amperes
Short Circuit Trip Level Inverter Part
SC
-20
C
T
125
C
--
101
--
Amperes
Short Circuit Trip Level Brake Part
--
41
--
Amperes
Over Current Delay Time
t
off(OC)
V
D
= 15V
--
10
--
S
Over Temperature Protection
OT
Trip Level
100
110
120
C
OT
R
Reset Level
--
90
--
C
Supply Circuit Under Voltage Protection
UV
Trip Level
11.5
12.0
12.5
Volts
UV
R
Reset Level
--
12.5
--
Volts
Supply Voltage
V
D
Applied between V
UP1
-V
UPC
,
13.5
15
16.5
Volts
V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
Circuit Current
I
D
V
D
= 15V, V
CIN
= 15V, V
N1
-V
NC
--
44
60
mA
V
D
= 15V, V
CIN
= 15V, V
XP1
-V
XPC
--
13
18
mA
Input ON Threshold Voltage
V
CIN(on)
Applied between
1.2
1.5
1.8
Volts
Input OFF Threshold Voltage
V
CIN(off)
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
1.7
2.0
2.3
Volts
PWM Input Frequency
f
PWM
3- Sinusoidal
--
15
20
kHz
Fault Output Current
I
FO(H)
V
D
= 15V, V
FO
= 15V
--
--
0.01
mA
I
FO(L)
V
D
= 15V, V
FO
= 15V
--
10
15
mA
Minimum Fault Output Pulse Width
t
FO
V
D
= 15V
1.0
1.8
--
mS
PM25RSB120
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
596
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1.0
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
Diode Forward Voltage
V
FM
-I
C
= 25A, V
D
= 15V, V
CIN
= 5V
--
2.5
3.5
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 25A
--
2.5
3.5
Volts
V
D
= 15V, V
CIN
= 0V, I
C
= 25A,
--
2.2
3.2
Volts
T
j
= 125
C
Inductive Load Switching Times
t
on
0.5
1.0
2.5
S
t
rr
V
D
= 15V, V
CIN
= 0 ~ 15V
--
0.15
0.3
S
t
C(on)
V
CC
= 600V, I
C
= 25A
--
0.4
1.0
S
t
off
T
j
= 125
C
--
2.0
3.0
S
t
C(off)
--
0.7
1.2
S
Brake Sector
Collector-Emitter Saturation Voltage
V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 25A,
--
2.8
3.8
Volts
T
j
= 25
C
V
D
= 15V, V
CIN
= 0V, I
C
= 25A,
--
2.5
3.5
Volts
T
j
= 125
C
Diode Forward Voltage
V
FM
-I
C
= 10A, V
D
= 15V, V
CIN
= 5V
--
2.5
3.5
Volts
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
597
PM25RSB120
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case Thermal Resistance
R
th(j-c)Q
Each Inverter IGBT
--
--
0.95
C/Watt
R
th(j-c)D
Each Inverter FWDi
--
--
2.5
C/Watt
R
th(c-f)Q
Each Brake IGBT
--
--
2.0
C/Watt
R
th(c-f)D
Each Brake FWDi
--
--
2.5
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module,
--
--
0.036
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Value
Units
Supply Voltage
V
CC
Applied across P-N Terminals
0 ~ 800
Volts
V
D
Applied between V
UP1
-V
UPC
,
15
1.5
Volts
V
N1
-V
NC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
Input ON Voltage
V
CIN(on)
Applied between
0 ~ 0.8
Volts
Input OFF Voltage
V
CIN(off)
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
, B
r
4.0 ~ V
D
Volts
PWM Input Frequency
f
PWM
Using Application Circuit
5 ~ 20
kHz
Minimum Dead Time
t
DEAD
Input Signal
2.5
S
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