Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM L-Series
Three Phase
IGBT Inverter + Brake
75 Amperes/1200 Volts
PM75RLB120
1
Description:
Powerex IntellimodTM Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
Complete Output Power
Circuit
Gate Drive Circuit
Protection Logic
Short Circuit
Over Temperature
Using On-chip
Temperature Sensing
Under Voltage
Low Loss Using 5th
Generation IGBT Chip
Applications:
Inverters
UPS
Motion/Servo Control
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM75RLB120 is a 1200V,
75 Ampere IntellimodTM Intelligent
Power Module.
Type
Current Rating
V
CES
Amperes
Volts (x 10)
PM
75
120
Outline Drawing and Circuit Diagram
Dimensions
Inches
Millimeters
A 4.72 120.0
B 2.17 55.0
C 0.63 16.0
D 4.17 106.0
E 0.28 7.0
F 0.78 19.75
G 2.62 66.5
H 0.13 3.25
J 0.63 16.0
K 0.08 2.0
L 0.10 2.5
M 2.81 71.5
N 0.20 5.0
P 0.31 7.75
Q 3.87 98.25
R 0.87 22.0
S 0.10 2.5
T 0.77 19.5
U 0.91 23.0
Dimensions
Inches
Millimeters
V 0.16 4.0
W 1.01 25.75
X 2.00 50.75
Y 0.69 17.5
Z 0.30 7.5
AA 0.98 25.0
AB 0.10 Dia.
Dia. 2.5
AC 0.22 Dia.
Dia. 5.5
AD 0.67 17.0
AE 0.10 Dia.
Dia. 2.5
AF 0.33 8.5
AG 0.08 2.0
AH 0.41 10.5
AJ 1.08 27.5
AK 0.04 1.0
AL 0.02 Sq.
Sq. 0.5
AM 0.06 1.5
AN 0.04 1.0
19 F
O
17 V
N
14 V
N1
11 W
P
8 V
VP1
2 U
FO
6 V
FO
5 V
VPC
3 U
P
7 V
P
9 V
WPC
10 W
FO
12 V
WP1
1 V
UPC
4 V
UP1
16 U
N
15 Br
18 W
N
13 V
NC
TERMINAL
CODE
E
D
A
G
F
L
M
H
J
J
J
K
K
K
K
V
AB
(4 PLACES)
V
N
W
X B
V
V
V
V
V
V
V
V
S
T
U
U
U
R
P
Q
AC
(2 PLACES)
AJ
AH
AF
AG
AL
AN
AK
C
AD
AE
(2 PLACES)
AM
V
V
Y
Y
Z
AA
N
P
1
5
9
13
19
W
V
U
B
V
CC
S
I
GND
GND
OUT
F
O
IN
OT
V
CC
S
I
GND
GND
OUT
F
O
IN
OT
V
CC
S
I
GND
GND
OUT
F
O
IN
OT
V
CC
S
I
GND
GND
OUT
F
O
IN
OT
P
U
Br
V
W
N
B
V
CC
S
I
GND
GND
OUT
F
O
IN
OT
V
CC
S
I
GND
GND
OUT
F
O
IN
OT
V
CC
S
I
GND
GND
OUT
F
O
IN
OT
UN
FO VNC
WN
VN1
VN
VWPC
WP
WFO
VWP1
VVPC
VP
VFO
VVP1
VUPC
UP
UFO
VUP1
PM75RLB120
IntellimodTM L-Series
Three Phase IGBT Inverter + Brake
75 Amperes/1200 Voltts
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
3
PM75RLB120
IntellimodTM L-Series
Three Phase IGBT Inverter + Brake
75 Amperes/1200 Volt
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, T
j
= 25C unless otherwise specified
Characteristics
Symbol
PM75RLB120
Units
Power Device Junction Temperature
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Module Case Operating Temperature (See T
C
Measurement point Illustration)
T
C
-20 to 100
C
Mounting Torque, M5 Mounting Screws
--
31
in-lb
Module Weight (Typical)
--
340
Grams
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
1000
Volts
Self-protection Supply Voltage Limit (Short Circuit protection Capability)*
V
CC(prot.)
800
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
V
ISO
2500
Volts
*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
V
CES
1200
Volts
Collector Current (T
C
= 25C)
I
C
75
Amperes
Peak Collector Current (T
C
= 25C)
I
CP
150
Amperes
Collector Dissipation (T
C
= 25C)
P
C
595
Watts
IGBT Brake Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
V
CES
1200
Volts
Collector Current (T
C
= 25C)
I
C
40
Amperes
Peak Collector Current (T
C
= 25C)
I
CP
80
Amperes
Collector Dissipation (T
C
= 25C)
P
C
416
Watts
Diode Rated DC Reverse Voltage (T
C
= 25C)
V
R(DC)
1200
Volts
Diode Forward Current
I
F
40
Amperes
Control Sector
Supply Voltage (Applied between V
UP1
-V
UPC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
)
V
D
20
Volts
Input Voltage (Applied between U
P
-V
UPC
, V
P
-V
VPC
, W
P
-V
WPC
, U
N
- V
N
- W
N
-Br-V
NC
)
V
CIN
20
Volts
Fault Output Supply Voltage
V
FO
20
Volts
(Applied between U
FO
-V
UPC
, V
FO
-V
VPC
, W
FO
-V
WPC
, F
O
-V
NC
)
Fault Output Current (U
FO
, V
FO
, W
FO
, F
O
Terminals)
I
FO
20
mA
PM75RLB120
IntellimodTM L-Series
Three Phase IGBT Inverter + Brake
75 Amperes/1200 Voltts
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
3
PM75RLB120
IntellimodTM L-Series
Three Phase IGBT Inverter + Brake
75 Amperes/1200 Volt
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, T
j
= 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current I
CES
V
CE
= V
CES
, V
D
= 15V, T
j
= 25C -- -- 1.0 mA
V
CE
= V
CES
, V
D
= 15V, T
j
= 125C -- -- 10 mA
Diode Forward Voltage V
EC
-I
C
= 75A, V
CIN
= 15V, V
D
= 15V -- 2.5 3.5 Volts
Collector-Emitter Saturation Voltage V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 75A, -- 1.9 -- Volts
T
j
= 25C
V
D
= 15V, V
CIN
= 0V, I
C
= 75A, -- 1.9 -- Volts
T
j
= 125C
Inductive Load Switching Times t
on
0.5 1.0 2.5 s
t
rr
V
D
= 15V, V
CIN
= 0 15V -- 0.15 0.3 s
t
C(on)
V
CC
= 600V, I
C
= 75A -- 0.4 1.0 s
t
off
T
j
= 125C -- 2.0 3.0 s
t
C(off)
-- 0.7 1.2 s
IGBT Brake Sector
Collector-Emitter Cutoff Current I
CES
V
CE
= V
CES
, V
D
= 15V, T
j
= 25C -- -- 1.0 mA
V
CE
= V
CES
, V
D
= 15V, T
j
= 125C -- -- 10 mA
Diode Forward Voltage V
FM
I
F
= 40A -- 2.5 3.5 Volts
Collector-Emitter Saturation Voltage V
CE(sat)
V
D
= 15V, V
CIN
= 0V, I
C
= 40A, -- 1.9 -- Volts
T
j
= 25C
V
D
= 15V, V
CIN
= 0V, I
C
= 40A, -- 1.9 -- Volts
T
j
= 125C
Arm UP VP WP UN VN WN
Br
Axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi
X 28.3 28.3 65.0 65.5 87.0 87.0 39.3 39.3 54.0 54.0 76.0 76.0 18.1 18.0
Y -8.2 2.0 -8.2 2.0 -8.2 2.0 6.2 -4.0 6.2 -4.0 6.2 -4.0 -10.1 5.6
T
C
Measurement Point
Y
X
BOTTOM VIEW
PM75RLB120
IntellimodTM L-Series
Three Phase IGBT Inverter + Brake
75 Amperes/1200 Voltts
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
5
PM75RLB120
IntellimodTM L-Series
Three Phase IGBT Inverter + Brake
75 Amperes/1200 Volt
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, T
j
= 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Short Circuit Trip Level SC Inverter Part 150 -- -- Amperes
(-20C T
j
125C, V
D
= 15V) Brake Part 80 -- -- Amperes
Short Circuit Current Delay Time t
off(SC)
V
D
= 15V -- 10 -- s
Over Temperature Protection OT Trip Level 135 145 155 C
(Detect T
j
of IGBT Chip) OT
R
Reset Level -- 125 -- C
Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 T
j
125C) UV
R
Reset Level -- 12.5 -- Volts
Circuit Current I
D
V
D
= 15V, V
CIN
= 15V, V
N1
-V
NC
-- 20 30 mA
V
D
= 15V, V
CIN
= 15V, V
XP1
-V
XPC
-- 5 10 mA
Input ON Threshold Voltage V
th(on)
Applied between U
P
-V
UPC
, 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage V
th(off)
V
P
-V
VPC
, W
P
-V
WPC
, U
N
- V
N
- W
N
-Br-V
NC
1.7 2.0 2.3 Volts
Fault Output Current* I
FO(H)
V
D
= 15V, V
CIN
= 15V -- -- 0.01 mA
I
FO(L)
V
D
= 15V, V
CIN
= 15V -- 10 15 mA
Fault Output Pulse Width* t
FO
V
D
= 15V 1.0 1.8 -- ms
*Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
Thermal Characteristics, T
j
= 25C unless otherwise specified
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance R
th(j-c)Q
IGBT (Per 1/6 Module) -- -- 0.21** C/Watt
Inverter Part R
th(j-c)D
FWDi (Per 1/6 Module) -- -- 0.30** C/Watt
Junction to Case Thermal Resistance R
th(j-c)Q
IGBT -- -- 0.29** C/Watt
Brake Part R
th(j-c)D
FWDi -- -- 0.45** C/Watt
Contact Thermal Resistance R
th(c-f)
Case to Fin Per Module, -- -- 0.038 C/Watt
Thermal Grease Applied
** If you use this value, R
th(f-a)
should be measured just under the chips.
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage V
CC
Applied across P-N Terminals 800 Volts
Control Supply Voltage*** V
D
Applied between V
UP1
-V
UPC
, 15.0 1.5 Volts
V
VP1
-V
VPC
, V
WP1
-V
WPC
,
V
N1
-V
NC
Input ON Voltage V
CIN(on)
Applied between U
P
-V
UPC
, 0.8 Volts
Input OFF Voltage V
CIN(off)
V
P
-V
VPC
, W
P
-V
WPC
, U
N
- V
N
- W
N
-Br-V
NC
4.0 Volts
PWM Input Frequency f
PWM
20 kHz
Arm Shoot-through Blocking Time t
DEAD
Input Signal 2.5 s
*** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak.
PM75RLB120
IntellimodTM L-Series
Three Phase IGBT Inverter + Brake
75 Amperes/1200 Voltts
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
5
PM75RLB120
IntellimodTM L-Series
Three Phase IGBT Inverter + Brake
75 Amperes/1200 Volt
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
V
CC
= 600V
V
D
= 15V
INDUCTIVE LOAD
T
j
= 25
C
T
j
= 125
C
V
CC
= 600V
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
V
CC
= 600V
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
V
CC
= 600V
V
D
= 15V
INDUCTIVE LOAD
T
j
= 25
C
T
j
= 125
C
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY CURRENT,
I
r
r
, (AMPERES)
10
2
10
0
10
1
10
1
10
0
10
2
10
0
10
0
10
1
10
-1
10
-2
10
2
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME,
t
r
r
,
(
s)
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING LOSS,
E
SW(on)
, (mJ/PULSE)
10
2
10
1
10
0
10
1
10
0
10
-1
10
2
10
2
10
1
10
0
10
1
10
0
10
-1
10
2
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING LOSS,
E
SW(off)
, (mJ/PULSE)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
EMITTER-COLLECTOR VOLTAGE, V
EC
, (VOLTS)
EMITTER CURRENT,
I
E
, (AMPERES)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - INVERTER PART)
0
2.0
3.0
2.5
1.5
1.0
0.5
10
2
10
1
10
0
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
COLLECTOR-CURRENT, I
C
, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE,
V
CE(sat)
, (VOLTS
)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
0
40
100
80
60
V
D
= 15V
T
j
= 25
C
T
j
= 125
C
20
2.5
2.0
1.5
1.0
0.5
0
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
10
1
10
-1
10
-2
10
-3
10
0
10
1
10
0
10
-1
10
-3
10
-2
Z
th
=
R
th
(NORMALIZED VALUE)
Single Pulse
T
C
= 25
C
Per Unit Base =
R
th(j-c)
=
0.27
C/W
(IGBT)
R
th(j-c)
=
0.39
C/W
(FWDi)
NORMALIZED TRANSIENT THERMAL IMPEDANCE,
Z
t
h
(
j-c')
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
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