Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Application Specific IPM
5 Amperes/1200 Volts
PS12033
79
Description:
Powerex Application Specific IPMs
(ASIPMs) are inteligent power
modules that integrate power
devices, gate drive and protection
circuitry in a compact package for
use in small inverter applications
up to 20kHz. Use of application
specific HVICs allow the designer
to reduce inverter size and overall
design time.
Features:
Rectifier Bridge for 3-phase
AC-to-DC Power Conversion
3-phase IGBT Inverter Bridge
Integrated HVICs for Gate
Drive, Protection and
System Control Functions
Built-in Thermistor
Direct Connection to DSP/CPU
Applications:
Smart Motors
General Purpose Inverters
Small Motor Control
Ordering Information:
PS12033 is a 1200V, 5 Ampere
Application Specific Power Module.
Dimensions
Inches
Millimeters
A
4.06 +0/-0.02 103.0+0/-0.4
B
2.87 +0/-0.02
73.0 +0/-0.4
C
0.35
9.0
D
0.10
2.5
E
3.11
79.0
F
3.74
0.01
95
0.2
G
1.32
33.5
H
0.95
24.0
J
0.87
22.0
K
0.08
2.0
L
0.24
6.0
M
0.02 Sq.
0.5 Sq.
N
2.72
69.0
P
2.13
54.0
Q
1.54
0.01
39.0
0.2
R
0.95
24.0
S
0.26
6.5
T
0.35
9.0
U
0.59
15.0
V
0.37
9.5
W
0.08
2.0
X
0.12
3.0
Dimensions
Inches
Millimeters
Y
1.81
46.0
Z
0.30
7.62
AA
0.08 Rad.
2.0 Rad.
BB
0.04 Rad.
1.0 Rad.
CC
0.14
3.5
DD
0.47
12.0
EE
1.20
30.48
FF
0.90
22.86
GG
0.30
7.62
HH
0.51
13.4
JJ
0.35
9.0
KK
0.34
8.5
LL
0.08
2.0
MM
0.12
3.0
NN
0.67
17.0
PP
0.49
12.5
QQ
0.80
20.4
RR
0.16
4.0
SS
0.06
1.4
TT
0.12
3.0
UU
0.04
1.0
VV
0.16
4.0
Outline Drawing and Circuit Diagram
TERMINAL CODE
11 F
9 V
25 CBV-
16 UN
15 V
17 WP
18 VP
24 CBW+
23 CBW-
22 NC
21 VD
1 P2
7 N2
8 U
20 TH
2 P1
3 R
4 S
5 T
6 N1
10 W
12 V
13 GND
14 WN
19 UP
LABEL
1
2
4
3
5
6
7
15
20 19 18
16
17
13
14
11
12
26 CBV+
N
8
9
10
22 21
28
25
23
O
AMP
27 CBU-
28 CBU+
M
C
TC
TC
A
D
E
D
G
L
H
J
N
P
Q
R
U
V
B
X
Y
X
K
T
S
W
D
EE
FF
GG
HH
JJ
Z
Z
CC
KK
AA
"R" AA
F
PP
Q
N
LL
RR (4
PLACES)
SS
TT
UU
"R" VV
"M" SQ PINS
"R" BB
PS12033
IntellimodTM Module
Application Specific IPM
5 Amperes/1200 Volts
80
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PS12033
Units
Power Device Junction Temperature*
T
j
-20 to 125
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature (See T
C
Measure Point Illustration)
T
C
-20 to 100
C
Mounting Torque, M3.5 Mounting Screws
--
11.25
in-lb
Module Weight (Typical)
--
127
Grams
Isolation Voltage**
V
ISO
2500
Volts
*The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is T
j
< 150.
**60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute.
IGBT Inverter Sector
Supply Voltage (Applied between P2 - N2)
V
CC
900
Volts
Supply Voltage, Surge (Applied between P2 - N2, Surge-Value)
V
CC(surge)
1000
Volts
Each IGBT Collector-Emitter Static Voltage (Applied between P2-U
.
V
.
W, U
.
V
.
W-N2)
V
P
or V
N
1200
Volts
Each IGBT Collector-Emitter Switching Voltage
V
P(S)
or V
N(S)
1200
Volts
(Applied between P2-U
.
V
.
W, U
.
V
.
W-N2 (Pulse))
Each IGBT Collector Current, T
C
= 25
C, "( )" means I
C
Peak Value
I
C
(
I
CP
)
5 (
10)
Amperes
Converter Sector
Repetitive Peak Reverse Voltage
V
RRM
1600
Volts
Recommended AC Input Voltage
E
a
440
Vrms
DC Output Current (3-phase Rectifying Circuit)
I
O
12
A
Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive)
I
FSM
120
A
I
2
t for Fusing (Value for One Cycle of Surge Current)
I
2
t
60
A
2
s
Control Sector
Supply Voltage
V
D
,
V
DB
-0.5 ~ 20
Volts
Input Signal Voltage
V
CIN
-0.5 ~ 7.5
Volts
Fault Output Supply Voltage
V
FO
-0.5 ~ 7.5
Volts
Fault Output Current
I
FO
15
mA
DC-link IGBT Current Signal Amp Output Current
I
AMP
1
mA
81
PS12033
IntellimodTM Module
Application Specific IPM
5 Amperes/1200 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage
V
CE(sat)
I
C
= 5A, T
j
= 25
C, V
D
= V
DB
= 15V,
--
--
3.6
Volts
Input = ON (Shunt Voltage Drop Not Included)
Diode Forward Voltage
V
EC
T
j
= 25
C, -I
C
= 5A
--
--
3.5
Volts
Converter Diode Voltage
V
FR
T
j
= 25
C, I
FR
= 5A
--
--
1.5
Volts
Converter Diode Reverse Current
I
RRM
V
R
= V
RRM
, T
j
= 125
C
--
--
8.0
mA
Switching Times
t
on
1/2 Bridge Inductive, Input = 5V
0V,
0.3
1.2
2.0
S
t
C(on)
V
CC
= 600V, I
C
= 5A, T
j
= 125
C,
--
0.5
1.4
S
t
off
V
D
= 15V, V
DB
= 15V
--
2.2
4.0
S
t
C(off)
Note: t
on
, t
off
include delay time of
--
0.9
1.6
S
FWDi Reverse Recovery Time
t
rr
the internal control circuit.
--
0.2
--
S
Short Circuit Endurance (Output, Arm, and
@V
CC
800V, Input = 5V
0V (One-shot),
No Destruction
Load Short-circuit Modes)
-20
C
T
j(start)
125
C,
F
O
Output by Protection Operation
13.5V
V
D
= V
DB
16.5V
Switching SOA
@V
CC
800V, Input = 5V
0V,
No Destruction
T
j
150
C, I
C
< OC Trip Level,
No Protecting Operation
13.5V
V
D
= V
DB
16.5V
No F
O
Output
T
C
Measure Point
LABEL
TC
TC
PS12033
IntellimodTM Module
Application Specific IPM
5 Amperes/1200 Volts
82
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Circuit Current (Average)
I
D
T
j
= 25
C, V
D
= 15V, V
IN
= 5V
--
--
50
mA
I
DB
T
j
= 25
C, V
D
= V
DB
= 15V, V
IN
= 5V
--
--
5
mA
Input ON Threshold Voltage
V
th(on)
0.8
1.4
2.0
Volts
Input OFF Threshold Voltage
V
th(off)
2.5
3.0
4.0
Volts
Input Pull-up Resistor
Ri
Applied between
--
50
--
k
Input Terminal-inside Power Supply
PWM Input Frequency
f
PWM
T
C
100
C, T
j
125
C
--
10
15
kHz
Arm Shoot-through Blocking Time*
t
DEAD
Relates to Corresponding Inputs
4.0
--
--
S
T
C
= -20
C ~ 100
C
Input Interlock Sensing
t
int
Relates to Corresponding Input
--
100
--
ns
Inverter DC-link IGBT Current
V
amp
100%
I
C
= I
OP(100%)
, V
D
= 15V, T
j
= 25
C
1.5
2.0
2.5
Volts
Sense Voltage Output Signal**
V
amp
200%
I
C
= I
OP(200%)
, V
D
= 15V, T
j
= 25
C
3.0
4.0
5.0
Volts
Inverter DC-link IGBT Current
V
amp
250%
I
C
= I
OP(250%)
, V
D
= 15V
5.0
--
--
Volts
Sense Voltage Output Limit**
V
amp
0%
I
C
= I
OP(0%)
, V
D
= 15V
--
50
100
mV
Over-current Trip Level
OC
7.6
9.1
--
Amperes
Over-current Delay Time
t
OC
T
j
= 25
C
--
10
--
S
Short-circuit Trip Level
SC
--
13.7
--
Amperes
Short-circuit Delay Time
t
SC
--
2
--
s
Trip Level
UV
D
11.0
12.0
12.75
Volts
Supply Circuit
Reset Level
UV
Dr
11.5
12.5
13.25
Volts
Under-voltage
Trip Level
UV
DB
T
C
= T
j
= 25
C
10.1
10.8
11.6
Volts
Protection
Reset Level
UV
DBr
10.6
11.3
12.1
Volts
Delay Time
t
dV
--
10
--
S
Fault Output Pulse Width***
t
FO
T
j
= 25
C
1.0
1.8
--
mS
Fault Output Current***
I
Fo(H)
Open Collector Output
--
--
1
A
I
Fo(L)
--
--
15
mA
Thermistor Resistance
R
TO
T
O
= 25
C (298K)
9.5
10
10.5
k
Material Constant****
T
1
= 25
C, T
2
= 50
C
--
3450
--
K
* The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions.
**Refer to the graph on next page.
***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only.
The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition.
****
T =
1
ln
RT
TO
RTO
+
1
1
]
[
83
PS12033
IntellimodTM Module
Application Specific IPM
5 Amperes/1200 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case
R
th(j-c)Q
Each IGBT
--
--
2.5
C/Watt
R
th(j-c)D
Each FWDi
--
--
4.5
C/Watt
R
th(j-c)DR
Each Converter
--
--
2.5
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module.
--
--
0.05
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Min.
Typ.
Value
Units
Supply Voltage
V
CC
Applied across P2-N2 Terminals
--
600
800
Volts
Control Supply Voltage
V
D
Applied between V
D
-GND
13.5
15.0
16.5
Volts
V
DB
Applied between CBU+ & CBU-,
13.5
15.0
16.5
Volts
CBV+ & CBV-, CBW+ & CBW-
Control Supply dv/dt
dV
D
/dt, dV
DB
/dt
-1
--
1
V/
s
Input ON Voltage
V
CIN(on)
Applied between
0
--
0.8
Volts
Input OFF Voltage
V
CIN(off)
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
-GND
4.0
--
5.0
Volts
Module Case Operating Temperature
T
C
--
--
100
C
PWM Input Frequency
f
PWM
T
C
100
C, T
j
125
C
--
--
15
kHz
Allowable Minimum Input On-pulse Width
t
XX
1
--
--
S
Arm Shoot-through Blocking Time
t
DEAD
Relate to Corresponding Inputs
4.0
--
--
S
CURRENTSENSE VOLTAGE
OUTPUT SIGNAL,V
AMP
, (VOLTS)
INVERTER DC-LINK IGBT CURRENT
ANALOG SIGNALING (TYPICAL)
5
0
100
200
4
3
2
1
0
300
100%
200%
V
D
= 15V
T
j
= 25
C
ACTUAL LOAD PEAK CURRENT, (%), (I
C
= I
O
X
2 )
PDF 
ZIP