Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Dual-In-Line Intelligent
Power Module
20 Amperes/600 Volts
PS21245-E
1
Description:
DIP and mini-DIP IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
Compact Packages
Single Power Supply
Integrated HVICs
Direct Connection to CPU
Optimized for 5kHz Operation
Applications:
Washing Machines
Refrigerators
Air Conditioners
Small Servo Motors
Small Motor Control
Ordering Information:
PS21245-E is a 600V, 20 Ampere
DIP Intelligent Power Module.
Dimensions
Inches
Millimeters
A
3.07
0.02
79.0
0.5
B
1.22
0.02
31.0
0.5
C
0.32
0.02
8.0
0.5
D
2.64
0.01
67.0
0.3
E
0.53
0.01 Dia. 13.4
0.2 Dia.
F
0.84
0.02
21.4
0.5
G
1.10
0.02
28.0
0.5
H
0.15
0.01
3.8
0.2
J
0.11
0.01
2.8
0.3
K
0.39
0.01
10.0
0.3
L
0.79
0.01
20.0
0.3
M
0.50
0.04
12.8
1.0
Dimensions
Inches
Millimeters
N
2.98
75.6
P
0.02
0.01
0.5
0.2
Q
0.18
0.01 Dia. 4.5
0.2 Dia.
R
0.08
0.02
1.9
0.05
S
0.04
0.01
1.0
0.2
T
0.02 Max.
0.5 Max.
U
0.02
0.02
0.6
0.5
V
0.07 Max.
1.75 Max.
W
0.03
0.01
0.8
0.2
X
0.45
0.02
11.5
0.5
Y
0.13 Max.
3.25 Max.
Z
0.03
0.7
Outline Drawing and Circuit Diagram
Z
Z
SIDE
HEATSINK
Y
T
W
V
U
45.0
U
T
R
S
Q (2 PLACES)
P
N
M
L
K
K
K
J
86.5
X
H
G
F
E
C
D
B
A
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
6 V
P1
5 V
P
3 V
UFB
2 V
P1
26 N
U
N
19
24 V
23 U
22 P
21 W
N
25 W
20 V
N
7 V
VFB
9 W
P
11 V
PC
10 V
P1
12 V
WFB
1 U
P
4 V
UFS
8 V
VFS
16 C
IN
15 V
NC
17 C
FO
18 F
O
13 V
WFS
14 V
N1
TERMINAL CODE
PS21245-E
IntellimodTM Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PS21245-E
Units
Power Device Junction Temperature*
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Case Operating Temperature (See T
C
Measure Point Illustration)
T
C
-20 to 100
C
Mounting Torque, M4 Mounting Screws
--
13
in-lb
Module Weight (Typical)
--
54
Grams
Heatsink Flatness
--
-50 to 100
m
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
V
CC(prot.)
400
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
V
ISO
1500
Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150
C (@T
C
100
C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to T
j(avg)
125
C (@T
C
100
C).
**V
D
= V
DB
= 13.5 ~ 16.5V, Inverter Part, T
j
= 125
C, Non-repetitive, Less than 2
s
IGBT Inverter Sector
Collector-Emitter Voltage
V
CES
600
Volts
Collector Current,
(T
C
= 25
C)
I
C
20
Amperes
Peak Collector Current,
(T
C
= 25
C, Instantaneous Value (Pulse))
I
CP
40
Amperes
Supply Voltage (Applied between P - N)
V
CC
450
Volts
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
500
Volts
Collector Dissipation (T
C
= 25
C, per 1 Chip)
P
C
56
Watts
Control Sector
Supply Voltage (Applied between V
P1
-V
PC
, V
N1
-V
NC
)
V
D
20
Volts
Supply Voltage (Applied between V
UFB
-V
UFS
,
V
VFB
-V
VFS
, V
WFB
-V
WFS
)
V
DB
20
Volts
Input Voltage (Applied between U
P
, V
P
, W
P
-V
PC
, U
N
, V
N
, W
N
-V
NC
)
V
CIN
-0.5 ~ 5.5
Volts
Fault Output Supply Voltage (Applied between F
O
-V
NC
)
V
FO
-0.5 ~ V
D
+0.5
Volts
Fault Output Current (Sink Current at F
O
Terminal)
I
FO
15
mA
Current Sensing Input Voltage (Applied between C
IN
-V
NC
)
V
SC
-0.5 ~ V
D
+0.5
Volts
3
PS21245-E
IntellimodTM Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1.0
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
Diode Forward Voltage
V
EC
T
j
= 25
C, -I
C
= 20A, V
CIN
= 5V
--
2.2
3.0
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
I
C
= 20A, T
j
= 25
C, V
D
= V
DB
= 15V, V
CIN
= 0V
--
1.55
2.15
Volts
I
C
= 20A, T
j
= 125
C, V
D
= V
DB
= 15V, V
CIN
= 0V
--
1.65
2.25
Volts
Inductive Load Switching Times
t
on
V
CC
= 300V, V
D
= 15V,
0.1
0.8
1.3
S
t
rr
I
C
= 20A, T
j
= 125
C, V
CIN
= 5V(off), 0V(on),
--
0.1
--
S
t
C(on)
Inductive Load (Upper-Lower Arm),
--
0.5
0.9
S
t
off
Note: t
on
, t
off
includes delay time of
--
1.6
2.7
S
t
C(off)
the internal control circuit.
--
1.0
1.9
S
T
C
Measure Point
T
TC
TC
HEATSINK BOUNDARY
POWER TERMINALS
CONTROL TERMINALS
PS21245-E
IntellimodTM Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Supply Voltage
V
D
Applied between V
P1
-V
PC
, V
N1
-V
NC
13.5
15.0
16.5
Volts
V
DB
Applied between V
UFB
-V
UFS
,
13.5
15.0
16.5
Volts
V
VFB
-V
VFS
, V
WFB
-V
WFS
Circuit Current
I
D
V
D
= 15V, V
CIN
= 5V, V
DB
= 15V,
--
--
8.50
mA
Total of V
P1
-V
PC
, V
N1
-V
NC
V
D
= 15V, V
CIN
= 5V, V
DB
= 15V,
--
--
1.00
mA
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
Fault Output Voltage
V
FOH
V
SC
= 0V, F
O
Circuit: 10k
to 5V Pull-up
4.9
--
--
Volts
V
FOL
V
SC
= 1V, F
O
Circuit: 10k
to 5V Pull-up
--
0.8
1.2
Volts
V
FO(sat)
V
SC
= 1V, I
FO
= 15mA
0.8
1.2
1.8
Volts
PWM Input Frequency
f
PWM
T
C
100
C, T
j
125
C
--
5
--
kHz
Allowable Dead Time
t
DEAD
Relates to Corresponding Input Signal for
2.5
--
--
S
Blocking Arm Shoot-through (-20
C
T
C
100
C)
Short Circuit Trip Level*
V
SC(ref)
T
j
= 25
C, V
D
= 15V*
0.45
0.5
0.55
Volts
Supply Circuit Under-voltage
UV
DBt
Trip Level, T
j
125
C
10.0
--
12.0
Volts
UV
DBr
Reset Level, T
j
125
C
10.5
--
12.5
Volts
UV
Dt
Trip Level, T
j
125
C
10.3
--
12.5
Volts
UV
Dr
Reset Level, T
j
125
C
10.8
--
13.0
Volts
Fault Output Pulse Width**
t
FO
C
FO
= 22nF
1.0
1.8
--
mS
ON Threshold Voltage (H-side)
V
th(on)
Applied between U
P
, V
P
, W
P
-V
PC
0.8
1.4
2.0
Volts
OFF Threshold Voltage (H-side)
V
th(off)
2.5
3.0
4.0
Volts
ON Threshold Voltage (L-side)
V
th(on)
Applied between U
N
, V
N
, W
N
-V
NC
0.8
1.4
2.0
Volts
OFF Threshold Voltage (L-side)
V
th(off)
2.5
3.0
4.0
Volts
* Short Circuit protection is functioning only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A.
**Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width t
FO
depends on the capacitance value of
C
FO
according to the following approximate equation: C
FO
= (12.2 x 10
-6
) x t
FO
{F} .
5
PS21245-E
IntellimodTM Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case
R
th(j-c)Q
Each IGBT
--
--
2.2
C/Watt
R
th(j-c)D
Each FWDi
--
--
4.5
C/Watt
Contact Thermal Resistance
R
th(c-f)
Case to Fin Per Module.
--
--
0.067
C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic
Symbol
Condition
Min.
Typ.
Value
Units
Supply Voltage
V
CC
Applied between P-N Terminals
0
300
400
Volts
Control Supply Voltage
V
D
Applied between V
P1
-V
PC
, V
N1
-V
NC
13.5
15.0
16.5
Volts
V
DB
Applied between V
UFB
-V
UFS
,
13.5
15.0
16.5
Volts
V
VFB
-V
VFS
, V
WFB
-V
WFS
Control Supply dv/dt
dV
D
/dt, dV
DB
/dt
-1
--
1
V/
s
Input ON Voltage
V
CIN(on)
Applied between U
P
, V
P
, W
P
-V
PC
0 ~ 0.65
Volts
Input OFF Voltage
V
CIN(off)
Applied between U
N
, V
N
, W
N
-V
NC
4.0 ~ 5.5
Volts
PWM Input Frequency
f
PWM
T
C
100
C, T
j
125
C
--
5
--
kHz
Arm Shoot-through Blocking Time
t
DEAD
For Each Input Signal
2.5
--
--
S
PS21245-E
IntellimodTM Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
W
V
U
P
GATE DRIVE
+VCC LVIC
FAULT
LOGIC
INPUT SIGNAL
CONDITIONING
UV
PROT.
OVER CURRENT
PROTECTION
VUFS
VUFB
VP1
UP
VVFS
WP
VWFB
VWFS
VN1
VNC
CIN
CFO
FO
UN
VN
WN
VP1
VPC
VVFB
VP1
VP
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
+
C2
C1
D1
R1
+
C2
C2
C2
C2
C1
D1
R1
+
C2
C1
D1
R1
+15V
C2
C3
C4
N
RSF
CSF
+5V
C5
R2
C5
R2
C5
R2
C5 x 3
R2 x 3
R3
CONTROLLER
RSHUNT
This symbol indicates
connection to ground
plane.
MOTOR
C7
C6
AC LINE
+
Component Selection:
Dsgn.
Typ. Value
Description
D1
1A, 600V
Boot strap supply diode Ultra fast recovery
C1
10-100uF, 50V
Boot strap supply reservoir Electrolytic, long life, low Impedance, 105
C (Note 5)
C2
0.22-2.0uF, 50V
Local decoupling/High frequency noise filters Multilayer ceramic (Note 8)
C3
1-100uF, 50V
Control power supply filter Electrolytic, long life, low Impedance, 105
C
C4
22nF, 50V
Fault lock-out timing capacitor Multilayer ceramic (Note 4)
C5
100-1000pF, 50V
Input signal noise filter Multilayer ceramic (Note 1)
C6
200-2000uF, 450V
Main DC bus filter capacitor Electrolytic, long life, high ripple current, 105
C
C7
0.1-0.22uF, 450V
Surge voltage suppression capacitor Polyester/Polypropylene film (Note 9)
CSF
1000pF, 50V
Short circuit detection filter capacitor Multilayer Ceramic (Note 6, Note 7)
RSF
1.8k ohm
Short circuit detection filter resistor (Note 6, Note 7)
RSHUNT
5-100 mohm
Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)
R1
1-100 ohm
Boot strap supply inrush limiting resistor (Note 5)
R2
4.7k ohm
Control input pull-up resistor (Note 1, Note 2)
R3
5.1k ohm
Fault output signal pull-up resistor (Note 3)
Notes:
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be
required. If filtering is added be careful to maintain proper dead time. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. This signal should be pulled high with 5.1k ohm resistor (R3).
4) C4 sets the fault output duration and lock-out time. C4
12.2E-6 x tFO, 22nF gives ~1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the OC function.
7) RSF, CSF set over current protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP's P terminal and the shunt must be minimized to prevent
excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP's
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.
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