Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Dual-In-Line Intelligent
Power Module
5 Amperes/600 Volts
PS21552-G
139
Description:
DIP and mini-DIP IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
Compact Packages
Single Power Supply
Integrated HVICs
Direct Connection to CPU
Optimized for 15kHz Operation
Applications:
Washing Machines
Refrigerators
Air Conditioners
Small Servo Motors
Small Motor Control
Ordering Information:
PS21552-G is a 600V, 5 Ampere
Mini-DIP Intelligent Power
Module.
Dimensions
Inches
Millimeters
A
1.93
49.0
B
1.20
30.5
C
0.20
5.0
D
1.82
46.23
E
0.25
6.25
F
0.32
8.0
G
0.14
3.556
H
0.04
1.0
J
0.07
1.778
K
0.02
0.5
L
0.06
1.5
M
0.07 Min.
1.8 Min.
N
0.30
0.75
Dimensions
Inches
Millimeters
P
0.69
17.4
Q
0.02
0.5
R
0.41
10.5
S
0.05
1.2
T
0.05
1.25
U
0.10
2.5
V
0.30
7.62
W
0.16 Min.
4.0 Min.
X
1.20
30.48
Y
1.61
41.0
Z
1.65
42.0
AA
0.08 Dia.
2.0 Dia.
AB
0.13 Dia.
3.3 Dia.
Outline Drawing and Circuit Diagram
DUMMY
PINS
AA DEEP
(5 PLACES)
R
H
Q
U
T
S
W
Y
Q
M
L
E
F
F
E
E
K
H
G
P
P
35
N
X
HEATSINK
SIDE
AB
(2 PLACES)
D
V
J
C
Z
B
A
NC
NC
19 NC
17 NC
14 NC
11 NC
8 NC
2 NC
P
V
W
N
U
30
31
29
33
34
35
32
27 V
NC
28 V
N1
30
29
1
3 2
4
6 5
7
9 8
10
12 11
16
17
19 18
20
6 U
P
5 NC
3 V
UFB
26 C
IN
24 F
O
23 W
N
22 V
N
21 U
N
25 C
FO
20 NC
7 V
VFS
9 V
VFB
10 V
P1
12 V
P
1 V
UFS
4 V
P1
16 V
P1
15 V
WFB
18 W
P
13 V
WFS
TERMINAL CODE
31
32
33
34
35
13
14
15
21
22
23
24
25
26
27
28
PS21552-G
IntellimodTM Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
140
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
PS21552-G
Units
Power Device Junction Temperature*
T
j
-20 to 150
C
Storage Temperature
T
stg
-40 to 125
C
Heatsink Temperature (See T
f
Measure Point Illustration)
T
f
-20 to 100
C
Mounting Torque, M3 Mounting Screws
--
8.5
in-lb
Module Weight (Typical)
--
20
Grams
Heatsink Flatness
--
-50 to 100
m
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
V
CC(prot.)
400
Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
V
ISO
2500
Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150
C (@T
f
100
C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to T
j(avg)
125
C (@T
f
100
C).
**V
D
= 13.5 ~ 16.5V, Inverter Part, T
j
= 125
C, Non-repetitive, Less than 2
s
IGBT Inverter Sector
Collector-Emitter Voltage
V
CES
600
Volts
Collector Current,
(T
C
= 25
C)
I
C
5
Amperes
Peak Collector Current,
(T
C
= 25
C, Instantaneous Value (Pulse))
I
CP
10
Amperes
Supply Voltage (Applied between P - N)
V
CC
450
Volts
Supply Voltage, Surge (Applied between P - N)
V
CC(surge)
500
Volts
Collector Dissipation (T
C
= 25
C, per 1 Chip)
P
C
20
Watts
Control Sector
Supply Voltage (Applied between V
P1
-V
NC
, V
N1
-V
NC
)
V
D
20
Volts
Supply Voltage (Applied between V
UFB
-V
UFS
,
V
VFB
-V
VFS
, V
WFB
-V
WFS
)
V
DB
20
Volts
Input Voltage (Applied between U
P
, V
P
, W
P
-V
NC
, U
N
, V
N
, W
N
-V
NC
)
V
CIN
-0.5 ~ 5.5
Volts
Fault Output Supply Voltage (Applied between F
O
-V
NC
)
V
FO
-0.5 ~ V
D
+0.5
Volts
Fault Output Current (Sink Current at F
O
Terminal)
I
FO
15
mA
Current Sensing Input Voltage (Applied between C
IN
-V
NC
)
V
SC
-0.5 ~ V
D
+0.5
Volts
141
PS21552-G
IntellimodTM Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25
C
--
--
1.0
mA
V
CE
= V
CES
, T
j
= 125
C
--
--
10
mA
Diode Forward Voltage
V
EC
T
j
= 25
C, -I
C
= 5A, V
CIN
= 5V
--
2.20
3.00
Volts
Collector-Emitter Saturation Voltage
V
CE(sat)
I
C
= 5A, T
j
= 25
C, V
D
= V
DB
= 15V, V
CIN
= 0V
--
1.80
2.45
Volts
I
C
= 5A, T
j
= 125
C , V
D
= V
DB
= 15V, V
CIN
= 0V
--
1.90
2.60
Volts
Inductive Load Switching Times
t
on
V
CC
= 300V, V
D
= 15V,
0.10
0.60
1.10
S
t
rr
I
C
= 5A,
--
0.10
--
S
t
C(on)
T
j
= 125
C,
--
0.20
0.60
S
t
off
Inductive Load (Upper-Lower Arm),
--
1.10
2.20
S
t
C(off)
V
CIN
= 5V(off), 0V(on)
--
0.35
1.25
S
16 mm
IGBT CHIP
GROOVE
CONTROL TERMINALS
POWER
TERMINALS
FWDi CHIP
18 mm
N
W
V
U
P
Al BOARD
Tf MEASURE
POINT
(INSIDE THE
Al BOARD)
T
f
Measure Point
PS21552-G
IntellimodTM Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
142
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics,
T
j
= 25
C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Supply Voltage
V
D
Applied between V
P1
-V
NC
, V
N1
-V
NC
13.5
15.0
16.5
Volts
V
DB
Applied between V
UFB
-V
UFS
,
13.5
15.0
16.5
Volts
V
VFB
-V
VFS
, V
WFB
-V
WFS
Circuit Current
I
D
V
D
= 15V, V
CIN
= 5V, V
DB
= 15V,
--
4.25
8.50
mA
Total of V
P1
-V
NC
, V
N1
-V
NC
V
D
= 15V, V
CIN
= 0V, V
DB
= 15V,
--
4.95
9.70
mA
Total of V
P1
-V
NC
, V
N1
-V
NC
V
D
= 15V, V
CIN
= 5V, V
DB
= 15V,
--
0.50
1.00
mA
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
V
D
= 15V, V
CIN
= 0V, V
DB
= 15V,
--
0.50
1.00
mA
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
Fault Output Voltage
V
FOH
V
SC
= 0V, F
O
Circuit: 10k
to 5V Pull-up
4.9
--
--
Volts
V
FOL
V
SC
= 1V, F
O
Circuit: 10k
to 5V Pull-up
--
0.8
1.2
Volts
V
FO(sat)
V
SC
= 1V, I
FO
= 15mA
0.8
1.2
1.8
Volts
PWM Input Frequency
f
PWM
T
j
125
C, T
f
100
C
--
15
--
kHz
Allowable Dead Time
t
DEAD
Relates to Corresponding Input Signal for
3
--
--
S
Blocking Arm Shoot-through (T
f
100
C)
Short Circuit Trip Level*
V
SC(ref)
T
j
= 25
C, V
D
= 15V*
0.45
0.5
0.55
Volts
Supply Circuit Under-voltage
UV
DBt
Trip Level, T
j
125
C
10.0
--
12.0
Volts
UV
DBr
Reset Level, T
j
125
C
10.5
--
12.5
Volts
UV
Dt
Trip Level, T
j
125
C
10.3
--
12.5
Volts
UV
Dr
Reset Level, T
j
125
C
10.8
--
13.0
Volts
Fault Output Pulse Width**
t
FO
C
FO
= 22nF
1.0
1.8
--
mS
ON Threshold Voltage (H-side)
V
th(on)
Applied between U
P
, V
P
, W
P
-V
NC
0.8
1.4
2.0
Volts
OFF Threshold Voltage (H-side)
V
th(off)
2.5
3.0
4.0
Volts
ON Threshold Voltage (L-side)
V
th(on)
Applied between U
N
, V
N
, W
N
-V
NC
0.8
1.4
2.0
Volts
OFF Threshold Voltage (L-side)
V
th(off)
2.5
3.0
4.0
Volts
* Short Circuit protection operates only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 8.5A.
**Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width t
FO
depends on the capacitance value of
C
FO
according to the following approximate equation: C
FO
= (12.2 x 10
-6
) x t
FO
{F} .
143
PS21552-G
IntellimodTM Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Heatsink
R
th(j-f)Q
Each IGBT
--
--
6.0
C/Watt
R
th(j-f)D
Each FWDi
--
--
6.5
C/Watt
Recommended Conditions for Use
Characteristic
Symbol
Condition
Min.
Typ.
Value
Units
Supply Voltage
V
CC
Applied between P-N Terminals
0
300
400
Volts
Control Supply Voltage
V
D
Applied between V
P1
-V
NC
, V
N1
-V
NC
13.5
15.0
16.5
Volts
V
DB
Applied between V
UFB
-V
UFS
,
13.5
15.0
16.5
Volts
V
VFB
-V
VFS
, V
WFB
-V
WFS
Control Supply dv/dt
dV
D
/dt, dV
DB
/dt
-1
--
1
V/
s
Input ON Voltage
V
CIN(on)
Applied between U
P
, V
P
, W
P
-V
NC
0 ~ 0.65
Volts
Input OFF Voltage
V
CIN(off)
Applied between U
N
, V
N
, W
N
-V
NC
4.0 ~ 5.5
Volts
PWM Input Frequency
f
PWM
T
j
125
C, T
f
100
C
--
15
--
kHz
Arm Shoot-through Blocking Time
t
DEAD
For Each Input Signal
3
--
--
S
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