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Электронный компонент: PM9110BFE

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sames
FEATURES
!
Performs bidirectional energy metering
and includes a 7 digit LCD driver with
announciators
!
4 externally selectable on-chip tariff reg-
isters
!
An additional total energy register
!
Meets the accuracy requirements for
Class 1 AC Watt hour meters
!
Optical interface for electronic reading
1/14
according to IEC1107 Mode D
!
Pulse output for calibration
!
Total power consumption rating below
100mW
!
Uses current transformers for current
sensing
!
Operates over a wide temperature range
!
Demonstration software included
MONOCHIP THREE PHASE BIDIRECTIONAL
KILOWATT HOUR METERING MODULE
PM9110BFX
PDS038-SA9110A-001
REV. 2
28-06-00
SA9110A APPLICATION NOTE
PM9110BF
DESCRIPTION
The SAMES monochip three phase bidirectional kilowatt hour metering module, the
PM9110BF, provides all the required metering functions including energy measure-
ment, a 7 digit LCD driver, a tariff selection facility, an optical port as well as a pulse
output for calibration purposes.
Energy consumption is determined by the power measurement being integrated over
time.
This method of calculation takes the power factor into account.
This application utilises the SAMES SA9110AFA monochip three phase bidirectional
kilowatt hour metering IC for energy measurement.
PM9110BF
2/14
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BLOCK DIAGRAM
ABSOLUTE MAXIMUM RATINGS*
Parameter
Symbol
Min
Max
Unit
Supply Voltage (Note 1)
V
AC
540
V
Storage Temperature
T
STG
-25
+125
C
Operating Temperature
T
O
-10
+70 (Note 2)
C
Note 1:
Voltages are specified with reference to Neutral
Note 2:
The SA9110A integrated circuit is specified to operate over the temperature
range -10C to +70C. The module functionality will, however, depend upon
the external components used.
*Stresses above those listed under "Absolute Maximum Ratings" may cause permanent
damage to the device. This is a stress rating only. Functional operation of the device
at these or any other conditions above those indicated in the operational sections of this
specification, is not implied. Exposure to Absolute Maximum Ratings for extended
periods may affect device reliability.
SA9110A
5V POWER
SUPPLY
SUPPLY
DR-01103
LOAD
DISPLAY
EXTERNAL
POWER SUPPLY
BATTERY
BACKUP
OPTICAL
PORT
PDTA
PGM
PCLK
SCROLL
RESET
TARIF
SELECT
ISOLATED
CALIBRATION
INTERFACE
PULSE
OUTPUT
PM9110BF
sames
3/14
ELECTRICAL CHARACTERISTICS
(Over the temperature range -10C to +70C, unless otherwise specified. Power
consumption figures are applicable to the PM9110BFE only.)
Parameter
Symbol Min
Typ Max
Unit
Condition
Supply Voltage (x3 Phase)
V
AC
180
230
265
V
PM9110BFE
(Continuous)
Power Consumption
100
m W
From external
power supply
Isolation Voltage
1
V
IS
2500
V
Continuous
Opto-coupler Output
Current
I
O
10
mA
V
OL
= 1V
Opto-coupler Input
Current
I
I
10
mA
Note 1: Isolation voltage may be specified, depending on customer requirements.
PIN DESCRIPTION
Designation
Description
SK1
Isolated programming interface
5-Pin
Header
connector
SK2
Isolated pulse output
2-Pin
Header
connector
MAINS
Voltage Supply Connected to Phase 1
Voltage Supply Connected to Phase 2
Voltage Supply Connected to Phase 3
Voltage Supply Connected to Neutral Line (common)
CT1
Phase 1 (Orientation indicated on PCB)
CT2
Phase 2 (Orientation indicated on PCB)
CT3
Phase 3 (Orientation indicated on PCB)
POWER
5V DC Supply Voltage
0V DC Supply Voltage
PM9110BF
4/14
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FUNCTIONAL DESCRIPTION
1.
Energy Calculation
This Application Note should be read in conjunction with the SA9110A Data Sheet.
In the Application Circuit (see Figure 2), the output current from the current sensors
will be between 0 and 16A
RMS
. The current input stage of the module saturates at
input currents greater than18A
RMS
. The mains voltage (Voltage + 15% - 20%) is
used to perform the energy calculation, together with the current information from
the current sensor (current transformers).
The SA9110AFA integrated circuit may be adjusted to accomodate any voltage or
current values. The method for calculating external component values is described
in section 9 (Circuit Description).
The accumulated energy is directly displayed on a 7 digit LCD. This unique
application offers a host of additional features, which are dealt with below.
2.
Electrostatic Discharge (ESD) Protection
The device's inputs/outputs are protected against ESD. The modules resistance to
transients will be dependant upon the protection components used.
3.
Power Consumption
The overall power consumption rating for this power metering application (Figure
2), is under 100mW, excluding the current sensors.
4.
Isolation
The programming interface and pulse output are isolated from the module which
is at mains potential, via opto-couplers.
5.
Isolated Programming Interface
This isolated interface is provided to allow the user to programme the tariff register
values, calibration constants and manufacturer/meter identification codes. This
port is enabled by inserting the jumpers J8, J9 and J10. The programming may be
performed via the parallel port of a personal computer.
The designation of the pins on connector SK1 are given below:
PM9110BF
sames
5/14
PM9110BF
PC Parallel Connectors (Suggested)
Pin
Description
Pin
Description
1
GND
18
GND
2
PB
2
D1
3
PCLK
4
D3
4
PDTA
5
D4
5
PGM
3
D2
Note: The recommended connections above are applicable for the demonstration
software provided with the PM9110BF.
6.
Optical Port
The optical port has been designed to meet the IEC1107 Mode D specification. This
facillity offers a pulse output as well as a serial data meter reading facility.
Three types of interfacing elements from the PM9110BF are available:
a) Infra-red optical port
b) Red LED
c) Opto-coupler
In order to maximise the intensity of the element, it is suggested that only one of
the outputs be used at any one time.
Jumper
Element
J5
Opto Coupler
J6
Infra Red LED
J7
Red LED
7.
Liquid Crystal Display (LCD)
The PM9110BF has a LCD comprising of seven digits with announciatiors.
To cater for compatibility with future devices four jumpers are provided for
backplane driving configurations. The PM9110BF boards are shipped to the
customer with jumpers in a default configuration.
8.
Tariff, Scroll and Reset Functions
Tariff Selection
A dual DIP switch provides the user with the facility to set the active tariff register
in which consumption will be accumulated.
The active register is indicated on the LCD.
PM9110BF
6/14
sames
The most important external components are:
C
7
, C
9
, C
10
and C
11
are the outer loop capacitors for the integrated oversampling
A/D converters. The typical value of C
7
is 2.2nF and the value of C
9
, C
10
and C
11
is 560pF.
The actual values determine signal to noise and stability performance. The
tolerances should be within 10%.
C
4
, C
5
, C
6
and C
8
are the inner loop capacitors for the integrated oversampling A/
D converters. The typical value of C
4
, C
5
, C
6
and C
8
is 3.3nF. Values smaller than
0.5nF and larger than 5nF should be avoided.
Terminated current sensors (current transformers) are connected to the current
sensor inputs of the SA9110A through current setting resistors (R
8
..R
13
).
The resistor values should be selected for an input current of 16A
RMS
into the
SA9110A at the rated line current.
Scroll Facility
The 4 registers may be sequentially displayed by activating the scroll button. The
contents of the register selected for display is retained on the display for a period
of 10 seconds, provided that the push button is not activated during this period. After
the 10 seconds has elapsed, the display defaults to the "active" register defined by
the status of the tariff DIP switches.
The register selected for display via the scroll button is indicated by the relevant
announciatiors.
Reset Function
By pressing the Reset button the contents of the RAM of the SA9110A device is set
to the default conditions.
Jumpers J8, J9 and J10 must be removed to use this feature.
It is strongly recommended that the provision of this facility is not made available
on production meters.
9.
Circuit Description
The module is supplied from an external 5V DC supply.
PM9110BF
sames
7/14
The values of these resistors should be calculated as follows:
Phase 1:
R
8
= R
9
= (I
L1
/16mA) * R
18
/2
Phase 2:
R
10
= R
11
= (I
L2
/16mA) * R
19
/2
Phase 3:
R
12
= R
13
= (I
L3
/16mA) * R
20
/2
Where I
LX
=
Secondary CT current at rated conditions.
R
18
, R
19
and R
20
=
Termination resistors of the three current transformers.
R
1A
+ R
1B
, R
4
and R
15
set the current for the phase 1 voltage sense input. R
2A
+ R
2B
,
R
5
+ P
5
and R
16
set the current for phase 2 and R
3A
+ R
3B
, R
6
+ P
6
and R
17
set the current
for phase 3. The values should be selected so that the input currents into the voltage
sense inputs (virtual ground) are set to 14mA
RMS
for rated line voltage. Capacitors
C1, C2 and C3 are for decoupling and phase compensation.
R
7
defines all on-chip bias and reference currents. With R
7
= 24k
, optimum
conditions are set. Any changes to R
7
will affect the output quadratically (i.e:
R
= +5%,
f = +10%).
XTAL is a colour burst TV crystal (f = 3.5795MHz) for the oscillator. The oscillator
frequency is divided down to 1.7897MHz on-chip and supplies the A/D converters
and the digital circuitry.
10. Demonstration Software
Serial communication with the SA9110A device is identical to the communication
found on the Single Phase family member, SA9109A. For this reason the
demonstration software for the Single Phase Application circuit is used for the Three
Phase Application.
The software package which accompanies the demonstration unit requires an IBM
or compatible PC with MS-DOS installed. This software, supplied on a 1.44M 3"
disk, will allow the user to read and write settings from/to the demonstration unit.
Ensure that the communication connectors are in place prior to start.
Insert the diskette into the drive and at the DOS prompt, type
A:SA9109
[enter]
Context sensitive help screen for each input field or command prompt are available
by invoking [alt] H or [F1] key.
An introduction is available by pressing the [F1] key immediately after installation.
PM9110BF
8/14
sames
Figure 1: Connection Diagram
PM9110BF
sames
9/14
Figure 2: Application Circuit.
SA9110AFA
19
R18
R
8
AGND
SS
DD
_
DR-01105
D1
R23
POWER
C12
V
C16
C15
C14
C13
BAT.
+
CT3
CT1
CT2
V
D2
R22
R7
VBA
38
CON1
CIP1
CIN1
COP1
18
16
17
C9
C4
SSV
VREF
GND
SS
37
2
3
12
V
R21
R13
R20
R12
R19
R10
R11
R9
IIN3
DD
V
DD
IIP3
32
25
1
V
31
IIN2
IIP1
IIP2
IIN1
30
29
28
27
R5
MAINS
V
SS
R1A
R3A
R2A
R1B
R2B
R3B
R4
P5
V SS
C3
R17
C2
C1
R16
R15
R6
6
IVP3
63
PCLK
64
65
PGM
PDTA
66
IVP2
IVP1
7
8
PB
RESET
J9
J8
J10
P6
R29
R28
R27
13
14
12
11
U2
15
56
4
1
3
S[7]
52
Total
T3
T2
T1
T4
2
33
COP2
14
CON3
CON2
CIP2
CIN2
COP3
4
5
21
20
15
CIN3
C11
C10
C
5
CIP3
CINP
CIPP
CONP
COPP
C6
23
22
35
36
34
C7
C8
R[2]
OSCO
COFF
R[0]
R[1]
OSCI
I C - 1
R[3]
S[0]
S[1]
S[2]
S[3]
S[4]
S[5]
S[6]
41
59
60
43
39
40
XTAL
42
45
46
47
48
49
50
51
1
4
3
11
9
8
7
10
6
5
12
13
15
14
17
16
18
J2
J1
T3 COM
T4 COST
T2 TOTAL
T1 COST
35
V
V
68
62
SD0
S[9]
S[8]
67
10
11
13
24
26
44
SR[0]
NC10
NC13
NC24
NC26
NC44
NC9
SR[1]
NC61
9
61
NC11
S[10]
S[11]
S[12]
S[13]
Q1
XXXXXXX
X
SCROLL
54
53
55
56
57
58
36
TAR
TAR
6
10
16
9
2
1
RED_LED
IR_LED
SK1
2
87
4
5
SK2
X
R26
R25
R24
J7
J6
J5
U3
33
.
34
26
.
.
.
.
.
.
.
.
.
32
31
27
28
29
30
.
.
.
25
24
SS
Hz 321
Wh/imp
kWsh
22
23
.
.
%
E
rro
r
imp/kWh
.
21
20
LCD
19
J3
J4
DD
PM9110BF
10/14
sames
Parts List for Application circuit: Figure 2
Item Symbol
Description
Detail
1
U1
SA9110AFA
PLCC-68
2
U2
ILQ74 (Quad opto-coupler)
DIP-16
3
U3
4N35 (opto-coupler)
DIP-6
4
XTAL
Crystal 3.5795MHz
Colour burst TV
5
R1A
Resistor, 1%, W, metal
Note 4
6
R1B
Resistor, 1%, W, metal
Note 4
7
R2A
Resistor, 1%, W, metal
Note 4
8
R2B
Resistor, 1%, W, metal
Note 4
9
R3A
Resistor, 1%, W, metal
Note 4
10
R3B
Resistor, 1%, W, metal
Note 4
11
R4
Resistor, 24k, 1%, W, metal
12
R5
Resistor, 22k, 1%, W, metal
13
R6
Resistor, 22k, 1%, W, metal
14
R7
Resistor, 24k, 1%, W, metal
15
R8
Resistor, 2.7k, 1%, W, metal
Note 1
16
R9
Resistor, 2.7k, 1%, W, metal
Note 1
17
R10
Resistor, 2.7k, 1%, W, metal
Note 1
18
R11
Resistor, 2.7k, 1%, W, metal
Note 1
19
R12
Resistor, 2.7k, 1%, W, metal
Note 1
20
R13
Resistor, 2.7k, 1%, W, metal
Note 1
21
R15
Resistor, 1M, 1%, W, metal
22
R16
Resistor, 1M, 1%, W, metal
23
R17
Resistor, 1M, 1%, W, metal
24
R18
Resistor, 2.7
, 1%, W, metal
Note 1
25
R19
Resistor, 2.7
, 1%, W, metal
Note 1
26
R20
Resistor, 2.7
, 1%, W, metal
Note 1
27
R21
Resistor, 820
, 1%, W, metal
28
R22
Resistor, 820
, 1%, W, metal
29
R23
Resistor, 2M
, 1%, W, metal
30
R24
Resistor, 680
, 1%, W, metal
31
R25
Resistor, 2.2k
, 1%, W, metal
32
R26
Resistor, 2.2k
, 1%, W, metal
33
R27
Resistor, 2.2k
, 1%, W, metal
34
R28
Resistor, 2.2k
, 1%, W, metal
35
R29
Resistor, 2.2k
, 1%, W, metal
36
P5
Potentiometer, 4.7k
Multi turn
37
P6
Potentiometer, 4.7k
Multi turn
38
C1
Capacitor, electrolytic, 1F, 16V
Note 2
39
C2
Capacitor, electrolytic, 1F, 16V
Note 2
40
C3
Capacitor, electrolytic, 1F, 16V
Note 2
41
C4
Capacitor, ceramic, 3.3nF
42
C5
Capacitor, ceramic, 3.3nF
43
C6
Capacitor, ceramic, 3.3nF
PM9110BF
sames
11/14
Parts List for Application circuit: Figure 2 (continued)
Item Symbol
Description
Detail
44
C7
Capacitor, ceramic, 2.2nF
45
C8
Capacitor, ceramic, 3.3nF
46
C9
Capacitor, ceramic, 560pF
47
C10
Capacitor, ceramic, 560pF
48
C11
Capacitor, ceramic, 560pF
49
C12
Capacitor, 100F, 16V
50
C13
Capacitor, 100nF
Note 3
51
C14
Capacitor, 100nF
Note 3
52
C15
Capacitor, 100F, 16V
53
C16
Capacitor, 820nF
54
BAT
Battery, 1.2V
55
IR LED
Infrared light emitting diode
56 RED LED Red light emitting diode
57
Q1
Photo transistor
58
D1
Diode, 1N4148
59
D2
Diode, 1N4148
60
SCROLL NO, push button
61
RESET
NO, push button
62
TARIFF
DIP switch, 2 pole
63
LCD
OEL-7678*
Note 1: Resistor (R
8
, R
9
, R
10
, R
11
, R
12
and R
13
) values are dependant upon the selected
values of the current transformer termination resistors R
18
, R
19
and R
20
Note 2: Capacitor values may be selected to compensate for phase errors caused by
the current transformers
Note 3: Capacitor (C13) to be positioned as close to Supply Pins (V
DD
& V
SS
) of IC-1, as
possible
Note 4: See the table below detailing the component values for the selected voltage
standard
*The LCD display is available from:
JEBON CORPORATION
Unit 709, Poongsan Factoria Town,
1141-2, Baegsok-Dong, Ilsan-District,
Koyangcity, Kyonggi-Do, 411-360, Korea
Tel: +82-31-902-9161 (12 lines)
Fax: +82-31-902-7775/7776
Web site: http://www.jebon.com
PM9110BF
12/14
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Description
Item
Symbol
PM9110BFE
PM9110BFA
Detail
230V
115V
5
R1A
200k
120k
6
R1B
180k
82k
7
R2A
200k
120k
8
R2B
180k
82k
9
R3A
200k
120k
10
R3B
180k
82k
ORDERING INFORMATION
Part Number
Description
PM9110BFA
3 X 115V, 3 X 80A Module
PM9110BFE
3 X 230V, 3 X 80A Module
PM9110BF
sames
13/14
Notes:
PM9110BF
14/14
sames
Any Sales or technical questions may be posted to our e-mail address below:
energy@sames.co.za
For the latest updates on datasheets, please visit out web site:
http://www.sames.co.za
South African Micro-Electronic Systems (Pty) Ltd
P O Box 15888,
33 Eland Street,
Lynn East, 0039
Koedoespoort Industrial Area,
Republic of South Africa,
Pretoria,
Republic of South Africa
Tel:
012 333-6021
Tel:
Int +27 12 333-6021
Fax:
012 333-8071
Fax:
Int +27 12 333-8071
Disclaimer:
The information contained in this document is confidential and proprietary to South African Micro-
Electronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part,
without the express written consent of SAMES. The information contained herein is current as of the date of
publication; however, delivery of this document shall not under any circumstances create any implication that the
information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform
any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves
the right to make changes in such information, without notification,even if such changes would render information
contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed
by reference to the information contained herein, will function without errors and as intended by the designer.