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Varistors
2322 59. .....
Vishay BCcomponents
www.vishay.com
For technical questions contact: nlr.europe@vishay.com
Document Number: 29081
216
Revision: 10-Oct-03
FEATURES
Zinc oxide disc, epoxy coated
Straight leads
Straight leads with flange (2322 592 and 593 series only)
Kinked leads.
APPLICATION
Suppression of transients.
DESCRIPTION
The varistors consist of a disc of low-
ceramic material with
two tinned solid copper leads. They are coated with a layer of
ochre coloured epoxy, which provides electrical, mechanical
and climatic protection. The encapsulation is resistant to all
cleaning solvents in accordance with
"IEC 60068-2-45"
.
MOUNTING
The varistors are suitable for processing on automatic
insertion and cutting and bending equipment.
Varistors with flanged leads provide better positioning on
printed-circuit boards (PCB) and more accurate control over
component height. This is important for hand mounting and
automatic insertion techniques; see Outlines of flanged leads
drawing.
Soldering
240
C
; duration
5 s
.
Resistance to heat
260
C; duration
5 s.
MARKING
The varistors are marked with the following information:
Maximum continuous RMS voltage
Series number (592, 593, 594, 595 or 596)
Manufacturers logo
Date of manufacture.
INFLAMMABILITY
The varistors are non-flammable.
QUICK REFERENCE DATA
PARAMETER
VALUE
UNIT
Maximum continuous voltage:
RMS
14 to 680
V
DC
18 to 895
V
Maximum non-repetitive transient
current I
nrp
(8
20 s)
100 to 6500
A
Robustness of terminations
10
N
Drop test:
Height of fall
1
m
Detailed specification
based on
CECC 42000
Climatic category
40/085/56
ORDERING INFORMATION
The varistors are available in a number of packaging options:
Bulk
On tape on reel
On tape in ammopack.
The basic ordering code for each option is given in tables
titled Varistors on Tape on Reel, Varistors on Tape in
Ammopack and Varistors in Bulk. To complete the catalog
number and to determine the required operating parameters,
see Electrical Data and Ordering Information table.
ELECTRICAL DATA AND ORDERING INFORMATION
MAXIMUM
CONTINUOUS
VOLTAGE
VOLTAGE
(3)
at
1 mA
MAXIMUM
VOLTAGE at
STATED
CURRENT
MAXIMUM
ENERGY
(4)
(10

1000 s)
MAXIMUM
NON-REP.
TRANSIENT
CURRENT
(5)
I
nrp
(8

20 s)
TYPICAL
CAPACITANCE at
1 kHZ
CATALOG
NUMBERS(1)
RMS
(2)
(V)
DC
(V)
(V)
V
(V)
I
(A)
(J)
(A)
(PF)
2322 ... .....
14
18
22
48
1.0
0.5
100
1300
592 .1406
(6)
43
2.5
1.7
250
2800
593 .1406
(6)
43
5.0
4.3
500
6000
594 .1406
(6)
43
10.0
5.4
1000
15000
595 .1406
(6)
17
22
27
60
1.0
0.7
100
1050
592 .1706
(6)
53
2.5
2.0
250
2000
593 .1706
(6)
53
5.0
5.3
500
4000
594 .1706
(6)
53
10.0
6.9
1000
10000
595 .1706
(6)
2322 59. .....
Varistors
Vishay BCcomponents
Document Number: 29081
For technical questions contact: nlr.europe@vishay.com
www.vishay.com
Revision: 10-Oct-03
217
20
26
33
73
1.0
0.8
100
900
592 .2006
(6)
65
2.5
2.5
250
1500
593 .2006
(6)
65
5.0
6.5
500
3000
594 .2006
(6)
65
10.0
8.8
1000
7500
595 .2006
(6)
25
31
39
86
1.0
0.9
100
500
592 .2506
(6)
77
2.5
3.0
250
1350
593 .2506
(6)
77
5.0
7.7
500
2600
594 .2506
(6)
77
10.0
9.4
1000
6500
595 .2506
(6)
30
38
47
96
1.0
1.1
100
700
592 .3006(6)
93
2.5
3.6
250
1600
593 .3006(6)
93
5.0
9.2
500
2700
594 .3006(6)
90
10.0
12.0
1000
6000
595 .3006(6)
35
45
56
123
1.0
1.4
100
560
592 .3506(6)
115
2.5
4.4
250
1300
593 .3506(6)
110
5.0
11.0
500
2200
594 .3506(6)
105
10.0
14.0
1000
4800
595 .3506(6)
40
56
68
145
1.0
1.6
100
460
592 .4006(6)
135
2.5
5.2
250
1000
593 .4006(6)
130
5.0
13.0
500
1800
594 .4006(6)
130
10.0
17.0
1000
3800
595 .4006(6)
50
65
82
145
5.0
2.6
400
370
592 .5006(6)
140
10.0
7.0
1200
900
593 .5006(6)
140
25.0
12.0
2500
1500
594 .5006(6)
140
50.0
21.0
4500
3100
595 .5006(6)
60
85
100
165
5.0
2.9
400
290
592 .6006(6)
165
10.0
8.3
1200
700
593 .6006(6)
165
25.0
15.0
2500
1200
594 .6006(6)
165
50.0
24.0
4500
2300
595 .6006(6)
165
100.0
56.0
6500
4700
596 .6006
75
100
120
190
5.0
3.4
400
240
592 .7506(6)
200
10.0
10.0
1200
530
593 .7506(6)
200
25.0
18.0
2500
1000
594 .7506(6)
200
50.0
29.0
4500
1900
595 .7506(6)
200
100.0
64.0
6500
3900
596 .7506
95
125
150
230
5.0
4.1
400
180
592 .9506(6)
250
10.0
13.0
1200
450
593 .9506(6)
250
25.0
22.0
2500
800
594 .9506(6)
250
50.0
37.0
4500
1500
595 .9506(6)
250
100.0
88.0
6500
3000
596 .9506
130
170
205
310
5.0
5.5
400
130
592 .1316(6)
340
10.0
17.0
1200
320
593 .1316(6)
340
25.0
30.0
2500
580
594 .1316(6)
340
50.0
56.0
4500
1050
595 .1316(6)
200
340
100.0
114.0
6500
2100
596 .1316
140
180
220
350
5.0
6.3
400
120
592 .1416(6)
370
10.0
21.0
1200
290
593 .1416(6)
370
25.0
33.0
2500
540
594 .1416(6)
370
50.0
57.0
4500
950
595 .1416(6)
360
100.0
124.0
6500
1900
596 .1416
150
200
240
395
5.0
7.1
400
110
592 .1516(6)
400
10.0
20.0
1200
270
593 .1516(6)
400
25.0
36.0
2500
490
594 .1516(6)
400
50.0
59.0
4500
850
595 .1516(6)
395
100.0
134.0
6500
1700
596 .1516
175
225
275
410
5.0
7.3
400
90
592 .1716(6)
455
10.0
23.0
1200
230
593 .1716(6)
455
25.0
41.0
2500
430
594 .1716(6)
455
50.0
67.0
4500
750
595 .1716(6)
270
455
100.0
158.0
6500
1500
596 .1716
230
300
360
560
5.0
10.0
400
70
592 .2316(6)
600
10.0
30.0
1200
170
593 .2316(6)
600
25.0
54.0
2500
320
594 .2316(6)
600
50.0
88.0
4500
540
595 .2316(6)
595
100.0
208.0
6500
1100
596 .2316
ELECTRICAL DATA AND ORDERING INFORMATION
MAXIMUM
CONTINUOUS
VOLTAGE
VOLTAGE
(3)
at
1 mA
MAXIMUM
VOLTAGE at
STATED
CURRENT
MAXIMUM
ENERGY
(4)
(10

1000 s)
MAXIMUM
NON-REP.
TRANSIENT
CURRENT
(5)
I
nrp
(8

20 s)
TYPICAL
CAPACITANCE at
1 kHZ
CATALOG
NUMBERS(1)
RMS
(2)
(V)
DC
(V)
(V)
V
(V)
I
(A)
(J)
(A)
(PF)
2322 ... .....
2322 59. .....
Vishay BCcomponents
Varistors
www.vishay.com
For technical questions contact: nlr.europe@vishay.com
Document Number: 29081
218
Revision: 10-Oct-03
Notes
1. Lists with products certified according to UL (E98144), VDE (122380E), CSA (219883) and CECC (42201-001) are available at
www.vishay.com or on request.
2. The sinusoidal voltage is assumed as the normal operating condition. If a non-sinusoidal voltage is present, type selection should be based
on multiplying the peak voltage by a factor of 0.707.
3. The voltage measured at 1 mA meets the requirements of
"paragraph 4.3 of CECC specification 42000"
.
The tolerance on the voltage at 1 mA is
10%.
4. High energy surges are generally of longer duration. The maximum energy for one pulse of 10
1000 s is given as a reference for longer
duration pulses. This pulse can be characterised by peak current (I
p
) and pulse width t
2
(virtual time of half I
p
value, following
"IEC 60060-2,
section 6"
). If V
p
is the clamping voltage corresponding to I
p
, the energy absorbed in the varistor is determined by the formula:
where:
a) K is dependent on the value of t
2
when the value of t
1
is between 8 s and 10 s; see Peak Current as a Function of Pulse Width drawing.
5. A current wave of 8
20 s (requirement of
"paragraph B.2.10.1 of CECC specification 42000"
) is used as a standard for pulse current and
clamping voltage ratings. The maximum non-repetitive transient current is given for one pulse applied during the life of the component.
6. Replace the last digit of the catalog number with a `7' for ordering on tape in ammopack.
250
320
390
600
5.0
11.0
400
60
592 .2516(6)
650
10.0
33.0
1200
160
593 .2516(6)
650
25.0
58.0
2500
300
594 .2516(6)
650
50.0
96.0
4500
480
595 .2516(6)
650
100.0
240.0
6500
960
596 .2516
275
350
430
695
5.0
12.0
400
55
592 .2716(6)
710
10.0
36.0
1200
140
593 .2716(6)
710
25.0
63.0
2500
270
594 .2716(6)
710
50.0
104.0
4500
440
595 .2716(6)
710
100.0
264.0
6500
900
596 .2716
300
385
470
750
5.0
13.0
400
50
592 .3016(6)
800
10.0
40.0
1200
130
593 .3016(6)
800
25.0
71.0
2500
240
594 .3016(6)
800
50.0
117.0
4500
400
595 .3016(6)
775
100.0
280.0
6500
810
596 .3016
320
420
510
800
5.0
15.0
400
45
592 .3216(6)
850
10.0
44.0
1200
120
593 .3216(6)
850
25.0
77.0
2500
220
594 .3216(6)
850
50.0
120.0
4500
370
595 .3216(6)
842
100.0
296.0
6500
750
596 .3216
385
505
620
1000
5.0
18.0
400
40
592 .3816(6)
1025
10.0
51.0
1200
95
593 .3816(6)
1025
25.0
67.0
2500
180
594 .3816(6)
1025
50.0
110.0
4500
280
595 .3816(6)
1025
100.0
328.0
6500
570
596 .3816
420
560
680
1100
5.0
20.0
400
35
592 .4216(6)
1120
10.0
56.0
1200
85
593 .4216(6)
1120
25.0
73.0
2500
165
594 .4216(6)
1120
50.0
120.0
4500
250
595 .4216(6)
1120
100.0
344.0
6500
510
596 .4216
460
615
750
1200
5.0
21.0
400
30
592 .4616(6)
1240
10.0
63.0
1200
75
593 .4616(6)
1240
25.0
82.0
2500
150
594 .4616(6)
1240
50.0
135.0
4500
225
595 .4616(6)
1240
100.0
360.0
6500
460
596 .4616
510
670
820
1355
25.0
89.0
2500
135
594 .5116(6)
1355
50.0
145.0
4500
220
595 .5116(6)
1355
100.0
376.0
6500
450
596 .5116
550
745
910
1500
25.0
98.0
2500
120
594 .5516(6)
1500
50.0
160.0
4500
180
595 .5516(6)
1500
100.0
408.0
6500
370
596 .5516
625
825
1000
1650
100.0
448.0
6500
320
596 .6216
680
895
1100
1815
100.0
496.0
6500
270
596 .6816
ELECTRICAL DATA AND ORDERING INFORMATION
MAXIMUM
CONTINUOUS
VOLTAGE
VOLTAGE
(3)
at
1 mA
MAXIMUM
VOLTAGE at
STATED
CURRENT
MAXIMUM
ENERGY
(4)
(10

1000 s)
MAXIMUM
NON-REP.
TRANSIENT
CURRENT
(5)
I
nrp
(8

20 s)
TYPICAL
CAPACITANCE at
1 kHZ
CATALOG
NUMBERS(1)
RMS
(2)
(V)
DC
(V)
(V)
V
(V)
I
(A)
(J)
(A)
(PF)
2322 ... .....
E
K
V
p
I
p
t
2
=
2322 59. .....
Varistors
Vishay BCcomponents
Document Number: 29081
For technical questions contact: nlr.europe@vishay.com
www.vishay.com
Revision: 10-Oct-03
219
ELECTRICAL CHARACTERISTICS
ELECTRICAL DATA
PARAMETER
VALUE
UNIT
Maximum continuous voltage:
RMS
14 to 680
V
DC
18 to 895
V
Maximum non-repetitive transient current (I
nrp
) (8
20 s:
2322 592 .....
100 or 400
A
2322 593 .....
250 or 1200
A
2322 594 .....
500 or 2500
A
2322 595 .....
1000 or 4500
A
2322 596 .....
6500
A
Thermal resistance:
2322 592 .....
80
K/W
2322 593 .....
70
K/W
2322 594 .....
60
K/W
2322 595 .....
50
K/W
2322 596 .....
40
K/W
Maximum dissipation:
2322 592 .....
100
mW
2322 593 .....
250
mW
2322 594 .....
400
mW
2322 595 .....
600
mW
2322 596 .....
1000
mW
Temperature coefficient of voltage at 1 mA maximum
-
0.065
%/K
Voltage proof between interconnected leads and case
2500
V
Climatic category
40/085/56
DERATING CURVE
PEAK CURRENT AS A FUNCTION OF
PULSE WIDTH
0
100
V
(%)
40
80
125
T ( C)
o
I
p
t
1
t
2
t (s)
(%)
100
50
90
10
0
t
2
(s)
20
50
100
1000
1
1.2
1.3
1.4
K
2322 59. .....
Vishay BCcomponents
Varistors
www.vishay.com
For technical questions contact: nlr.europe@vishay.com
Document Number: 29081
220
Revision: 10-Oct-03
Note
1. Outline of the 20 mm differs from the other dimensions.
VARISTORS IN BULK
TYPE
2322 592 .....

5 mm
14 V to 460 V
2322 593 .....

7 mm
14 V to 460 V
2322 594 .....

10 mm
14 V to 550 V
2322 595 .....

14 mm
14 V to 550 V
2322 596 .....

20 mm
60 V to 680 V
Straight leads; see Outline of components
with straight leads drawing(1)
5...6
5...6
5...6
5...6
5...6
Straight leads with flange; see Outline of
components with flanged leads drawing
7...6
7...6
-
-
-
Kinked leads; see Outline of components
with kinked leads drawing
6...6
6...6
6...6
6...6
6...6
Package quantities
250
250
250
100 and 250
1 000
DIMENSIONS
in millimeters
D
T
A
L
d
F
A
T
L
For dimensions, see Component
Dimensions and catalog Numbers table.
20 mm only.
Outline of component with straight leads.
L
1 min.
T
D
F
d
A
0
Outline of component with kinked leads.
For dimensions, see Component
Dimensions and catalog Numbers table.
D
T
A
0
F
L
d
Outline of component with flanged leads.
For dimensions, see Component
Dimensions and catalog Numbers table.
1.4 to 1.6
0.3
Outline of flanged leads.